Operating manual InterBus SK TU1-IBS SK TU2-IBS SK TU3-IBS SK 700E SK 300/750E SK 5xxE BU 0070 GB GmbH & Co.
NORDAC InterBus Operating Manual Safety and operating instructions for the drive power inverter (as per: Low voltage directive 73/23/EEC ) 1. General information 4. Installation During operation, drive power converters may have, depending on their protection class, live, bare, moving or rotating parts or hot surfaces. The installation and cooling of the equipment must be implemented as per the regulations in the corresponding documentation.
Table of contents 1 INTRODUCTION............................................................................................................................................................... 4 1.1 Instruction notes .................................................................................................................................................. 4 1.2 General information............................................................................................................................
NORDAC InterBus Operating Manual 1 Introduction 1.1 Instruction notes The symbol "Attention" refers to actions that could lead to damage to hardware or software or damage to persons. Conditions are listed here that you must comply with for correct operation. The symbol "Hand" refers to tips and advice for efficient use of the device and for reducing additional work. The symbol "Text" refers to further information sources (manuals, data sheets, etc.).
1 Introduction 1.
NORDAC InterBus Operating Manual 2 Option modules for SK 300E, SK 5xxE, SK 700E and SK 750E 2.1 Bus modules for the SK 700E and SK 5xxE Technology units, customer units and special extension units Through the combination of modules for the display, technology units and modules with digital and analog inputs, as well as interfaces, customer units or special extension units, the NORDAC SK 700E can be easily adapted to the requirements of various applications.
2 Modules 2.1.1 InterBus module for the SK 700E and SK 5xxE (SK TU1-IBS, Mat. No. 278200065 Æ SK 700E) (SK TU3-IBS, Mat. No. 275900065 Æ SK 5xxE) The InterBus communication module SK TU1-IBS is used for connecting drives from the device series SK 700E and SK TU3-IBS from the device series SK 5xxE to higher-level automation systems via InterBus.
NORDAC InterBus Operating Manual SUB-D connector assignment Incoming remote bus: DO DI Forwarding remote bus: DO DI GND +5V_OUT (100mA) GND 1 6 5 9 1 6 /DO /DI InterBus status LEDs (see Chap. 5.
2 Modules 2.2 InterBus module for the SK 300E and SK 750E (SK TU2-IBS, P. No. 075130080 Æ SK 300E / SK 750E) The InterBus communication module SK TU2-IBS, is for connecting drives from the trio SK 300E and 750E device series to higher level automation systems via InterBus. Bus- In (male) Bus- Out (female) InterBus- input InterBus- output 24V Ext.
NORDAC InterBus Operating Manual 2.2.1 M12 connector assignment Connector assignment for M12 connector and sockets for Bus In and Bus Out : 2 IBS signal M12 assignment DO 1 DO 2 DI 3 DI 4 GND 5 1 1 2 4 4 3 4 3 5 5 Pin (for components) Socket (for components) Connector assignment for M8 connector for ext.
2 Modules 2.2.2 Installation of technology units in the SK 300E and SK 750E The 6 cover plate screws must be removed to install the technology box. Note the earthing cable, which can be plugged into the plate. Ensure this cable is connected when installing the technology box to guarantee complete earthing. Maximum protection class IP66 is only guaranteed if the seal is used and the 6 screws are secured correctly to create a tight seal.
NORDAC InterBus Operating Manual 3 Bus configuration An InterBus network consists of a maximum of 256 subscribers and is based on a ring topology. The number of subscribers is dependent on the number of IO's. With a useful data length of 3 words, it is possible to connect 85 devices with the NORDAC 700E. 3.1 Laying the bus cables In an industrial environment the correct installation of the Bus system is particularly important in order to reduce potential interference.
4 The InterBus protocol 4 The InterBus protocol InterBus works with a summation frame protocol. Each subscriber has a fixed data length. Note: If the mode switch is permanently set (Position 1 – 3), the software/parameter settings are ineffective! 4.1 Drive profile If the drive is to be operated as per DRIVECOM 21 profile, the frequency inverter can be configured via Parameter 551. This also changes the ID of the subscriber. Drive profile On (P551 = 1) ID[7..
NORDAC InterBus Operating Manual 4.3 Transmission times The cycle time is dependent on the number of words to be transmitted. It increases linearly with increasing word quantity. The cycle time in dependence on the total word length is shown in the diagram for a transmission rate of 500kBit/s. The number of inverters shown is based on a 3 word data length. t /[ms] 14 7,2 Words in total frame 1 14 128 (equiv. to 42 FI) 256 (equiv.
5 Settings and displays 5 Frequency inverters – settings and displays 5.1 Frequency inverter bus parameters To operate the inverter with the InterBus protocol, the bus must be connected to the master and some settings have to be made on the frequency inverter. With InterBus protocol, the inverter parameters are mapped in the range 2000hex to 23E7hex (= 8192dec to 9191dec), i.e. when parameterisation is carried out via the bus, the parameter numbers must be added to the value 2000hex (e.g.
NORDAC InterBus Operating Manual Parameter Available in Option Setting value / Description / Note P509 Source control word Selection of the interface via which the FI is controlled. 0 ... 9 [0] valid for SK 5xxE 0 = Control terminals or keyboard control ** with the Control Box (when P510=0), the Parameter Box (not ext. p-box) or via Bus I/O Bits. 1 = Only control terminals *, the FI can only be controlled via the digital and analog inputs or via the Bus I/O Bits.
5 Settings and displays Parameter Available in Option Setting value / Description / Note P513 Telegram down time 0.0 / 0.1 ... 100.0 s Monitoring function of the active bus interface. Following receipt of a valid telegram, the next one must arrive within the set period. Otherwise the inverter reports an error and switches off with the error message E010 >Bus Time Out<. [ 0.0 ] Always visible Monitoring is switched off at a setting value of 0.0. P543 (P) Actual bus value 1 0 ...
NORDAC InterBus Operating Manual Available in Option Parameter Setting value / Description / Note P546 Function bus - Setpoint 1 0 ... 24 In this parameter, a function is allocated to the output setpoint 1 during bus actuation. [1] NOTE: valid for SK 5xxE Always visible Further details can be found in the respective BUS operating instructions or in the description of P400.
5 Settings and displays Parameter Available in Option Setting value / Description / Note P547 Function bus - Setpoint 2 Always visible 0 ... 24 [0] valid for SK 5xxE P548 (P) 0 ... 20 This parameter is identical to P546. Bus setpoint 3 Always visible In this parameter, a function is assigned to the delivered setpoint 3 (SW3) for bus control. Only available if P546 is ≠ 3. [0] valid for SK 300/700/750E P548 This parameter is identical to P547. Function bus - Setpoint 3 Always visible 0 ...
NORDAC InterBus Operating Manual 5.2 Module status In parameter P746, the status of the InterBus module can be read. Parameter P746 is a subindex parameter: Subindex 0 contains the status of the InterBus technology unit.
5 Settings and displays 5.
NORDAC InterBus Operating Manual ST (red/green): Module status / Module error ST (green) module status: Display Meaning Off (red/green) No voltage supply Flashing (alternating with red) Initialisation (init. phase) On Module OK Display Meaning On System error Rapid flashing (0.2s) Initialisation phase Slow flashing (0.5s) Time-out error Isolated flashing Inverter error (see frequency inverter instructions) On System error, e.g.
6 Data transmission 6 Data transmission 6.1 Process data (PZD) The inverter with InterBus technology unit is a slave on the InterBus. The process date are setpoint and actual data that need to be transmitted rapidly, e.g. motor speed. In the process data area (PZD), control words and setpoints are transferred from the master to the slave and in return, status words and actual values are sent from the slave to the master. 6.1.
NORDAC InterBus Operating Manual 6.1.2 The status word (ZSW) The status word (ZSW) is the first word transferred to the inverter in the process data area in the inverter response telegram.
6 Data transmission 6.1.3 The setpoint 1 (SW1) The function of the 1st setpoint is set in parameter P546. The following options are available: Setpoint frequency (16 Bit) The setpoint frequency in setpoint 1 is transferred as a 16 Bit value as standard. Setpoint 1 is transferred to the inverter as the second word in the process data area in the order telegram.
NORDAC InterBus Operating Manual 6.1.4 Second and third setpoint (SW2/3) If the PPO type 2 or 4 is used, in addition to setpoint 1, a 2nd setpoint can be transferred in word PZD4 and a 3rd setpoint in PZD3. PZD1 STW PZD2 SW1 PZD3 SW3 PZD3 SW2 A third setpoint value can only be transferred if a 32 Bit setpoint value is not transferred in the first setpoint. PZD1 PZD2 PZD3 PZD3 STW SW1 SW2 The second and third setpoints are always 16 Bits.
6 Data transmission With the setting ‘Digital I/O status’, the states of the control terminals and the relay (MFR) can be transferred: Bit Bit 0 -5 Bit 6-11 for Posicon special extension unit Bit 6 for encoder special extension unit Bit 12 -15 Status Digital input 1-6 Digital input 7-12 Digital input 7 Multifunctional relay 1-4 With the settings ‘Actual position’ and ‘Setpoint position’, the actual absolute position is transferred. The resolution is 1 = 0.001 revolutions.
NORDAC InterBus Operating Manual 5 Internal status machine Sw itching on the inverter Bit2 = 0: Emergency stop 1 Not on standby 3 4 5 6 6 8 Bit1 = 0: Block voltage v Bit2 = 0: Emergency stop Loading relay applied Emergency stop active 2 f = 0 reached (Emergency stop ended) 2 4 Sw itch-on block 5 From every device status Bit0 = 0: Shut dow n & Bit1 = 1: Enable voltage & Bit2 = 1: Enable pulses (xxxx x1xx xxxx x110) Bit0 = 0: Shut dow n Error 3 2 5 7 Error reaction active Standby 5
6 Data transmission 6.3 Parameter orders with Compact PCP Parameter data are divided into individual parameter blocks and transmitted in sequence. This is implemented by the PCP (Peripherals Communication Protocol). The transmission of a parameter can therefore take several bus cycles. This is slower in comparison to process data transmission. The IBS technology unit has an integrated 1 word PCP channel. The PCP is implemented in the Compact PCP version.
NORDAC InterBus Operating Manual 6.4 Drive profile DRIVECOM 21 If the drive profile parameter (P551) is switched on in the frequency inverter, the device supports the profile as per DRIVECOM 21 (speed profile). The mandatory objects are implemented (see overview). The profile is only valid in parameter set 1. 6.4.
6 Data transmission 6.4.
NORDAC InterBus Operating Manual 7 Example telegrams Various example telegrams are shown below to clarify the control and parameterisation of the frequency inverter with InterBus. 7.1 Switch-on block → Standby A frequency inverter must be switched from the "Switch-on block" status (STW Bit 0 – 0), which is active when the device is switched on, to the "Standby" status (STW Bit 0 = 1). Parameter set 1 is valid. Only the PZD channel is evaluated.
7 Example telegrams 7.2 Enable with 50% setpoint A frequency inverter in the "Standby" status must be enabled for clockwise rotation with 50% setpoint. The last response telegram was received as follows in the controller.
NORDAC InterBus Operating Manual 7.3 Writing a parameter When transferring parameter orders, it must be taken into account that the slave does not immediately respond to orders in the parameter channel of the master telegram, but a positive response can be delayed by one or more communication cycles. The master must therefore repeat the required order until the corresponding slave response is received.
8 Additional information 8 Additional information 8.1 Repairs The device must be sent to the following address if it needs repairing: NORD Electronic DRIVESYSTEMS GmbH Tjüchkampstraße 37 26605 Aurich, Germany For queries about repairs, please contact: Getriebebau NORD GmbH & Co. KG Telephone: +49 4532 / 401 514 or 401 518 Fax: 04532 / 401-555 If a frequency inverter or accessories are sent in for repair, no liability can be accepted for any added components, e.g.
NORDAC InterBus Operating Manual 9 Technical data Bus connection Remote bus Data width 3 words (1 word PCP) ÆPPO type 1 5 words (1 word PCP) ÆPPO type 2 ID E3hex: with profile F3hex: without profile Baud rate 500kBit/sec (2MBaud on request) External power supply 24V +/-10% * 5V-out at IBS-Out max. 100mA * can be operated optionally via internal 5V (e.g.
10 Keyword index 10 Keyword index 2 P 24V....................................................................... 7, 10 PPO type 1............................................................... 13 PPO type 2............................................................... 13 Process data ......................................................23, 24 A Actual value ....................................................... 26, 27 B R Repairs....................................................................
NORDAC InterBus Operating Manual 11 Sales agencies and branch offices N O R D branches worldwide: Brazil / Brasilien NORD Motoredutores do Brasil Ltda. Rua Dr. Moacyr Antonio de Morais, 700 Parque Santo Agostinho Guarulhos – São Paulo CEP 07140-285 Tel.: +55-11-6402 8855 Fax: +55-11-6402 8830 info@nord-br.com India / Indien NORD Drivesystems Pvt. Ltd. 21 VEDAS CENTRE D.P. Road AUNDH Pune Maharashtra - 411 057 Tel: +91-2(0)-5889 373 Fax: +91-2(0)-5888 872 info@nord-in.
10 Sales agencies and branch offices NORD branches in Europe: Austria / Österreich Belgium / Belgien Croatia / Kroatien Getriebebau NORD GmbH Deggendorfstr. 8 A - 4030 Linz NORD Aandrijvingen Belgie N.V. Boutersem Dreef 24 B - 2240 Zandhoven NORD Pogoni d.o.o. Obrtnicka 9 HR - 48260 Krizevci Tel.: +43-732-318 920 Fax: +43-732-318 920 85 Tel.: +32-3-4845 921 Fax: +32-3-4845 924 Tel.: +385-48 711 900 Fax: +385-48 270 494 info@nord-at.com info@nord-be.com nord-pogoni@kc.htnet.hr Czech.
NORD offices in Germany Getriebebau NORD GmbH & Co. KG Rudolf- Diesel- Str. 1 ⋅ 22941 Bargteheide Telephone +49 4532 / 401 - 0 Fax +49 4532 / 401 - 253 info@nord-de.com www.nord.com South branches Getriebebau NORD GmbH & Co. KG Rudolf- Diesel- Str. 1 ⋅ 22941 Bargteheide Getriebebau NORD GmbH & Co. KG Katharinenstr. 2-6 ⋅ 70794 Filderstadt- Sielmingen Telephone +49 4532 / 401 - 0 Fax +49 4532 / 401 - 253 Telephone +49 7158 / 95608 - 0 Fax +49 7158 / 95608 - 20 NL-Bargteheide@nord-de.