User guide

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TABLE OF CONTENTS
1 GETTING STARTED ..............................................................................................1-1
Overview ..............................................................................................................................................1-1
System Status......................................................................................................................................1-1
Safety...................................................................................................................................................1-1
Manuals Supplied ................................................................................................................................1-2
Which Manuals to Use.........................................................................................................................1-3
2 INTRODUCTION.....................................................................................................2-2
Overview ..............................................................................................................................................2-2
Basic System Description ....................................................................................................................2-2
System Features..................................................................................................................................2-2
3 SAFETY ..................................................................................................................3-1
Overview ..............................................................................................................................................3-1
Safety Precautions...............................................................................................................................3-1
Safety Warning Labels.........................................................................................................................3-3
Emergency Shutdown..........................................................................................................................3-6
Integrated Safety Systems...................................................................................................................3-8
ESD Precautions................................................................................................................................3-11
4 OPERATION...........................................................................................................4-1
Overview ..............................................................................................................................................4-1
Theory of Operation .............................................................................................................................4-1
Operation .............................................................................................................................................4-1
Dispenser Operation ............................................................................................................................4-4
Computer System ................................................................................................................................4-4
Specifications for Computer System....................................................................................................4-4
Gauges and Regulators.....................................................................................................................4-16
5 STARTUP/SHUTDOWN .........................................................................................5-1
Startup..................................................................................................................................................5-1
Machine Offsets Procedures................................................................................................................5-3
Shutdown .............................................................................................................................................5-7
6 TROUBLESHOOTING............................................................................................6-1
Software Troubleshooting....................................................................................................................6-1
System Troubleshooting ......................................................................................................................6-2
Testing System Repeatability ..............................................................................................................6-5
7 MAINTENANCE......................................................................................................7-1
Routine Maintenance...........................................................................................................................7-1
System Maintenance ...........................................................................................................................7-2
8 SYSTEM SPECIFICATIONS...................................................................................8-1
9 VISION SYSTEM ....................................................................................................9-1
Overview ..............................................................................................................................................9-1
Theory of Operation .............................................................................................................................9-2
Operation .............................................................................................................................................9-2
Adjustments for the Pattern Recognition System ................................................................................9-2
Vision System Troubleshooting ...........................................................................................................9-2
Specifications for Pattern Recognition System....................................................................................9-4
10 HEIGHT SENSOR ................................................................................................10-1
Overview ............................................................................................................................................10-1
Theory of Operation ...........................................................................................................................10-1
Operation ...........................................................................................................................................10-1
Height Sensor Setup..........................................................................................................................10-1
Probe Adjustments for HS-Series......................................................................................................10-9