The part number for this manual is 78-0022-00, Revision B. The Cleanroom part number is 78-0022-00K, Revision B. To reorder this manual, please contact Asymtek, 1-760-431-1919.
Century Series Automated Fluid Dispensing Systems Model C-730 FLUX Operations Manual P/N 76-0030-00, Revision A 05/2000
NOTICE All information contained in or disclosed by this document is considered proprietary by Asymtek®. By accepting this material the recipient agrees that this material and the information contained therein are held in confidence and in trust and will not be used, reproduced in whole or in part, nor its contents revealed to others, except to meet the purpose for which it was delivered.
Manual Conventions Labels Dispensing system buttons, labels, switches or connections appear in this text style. Buttons Fluidmove for Windows (FMW) buttons and dialog boxes appear in this text style. style Menu Selections All menu selections within FmNT appear in this text style. FILENAME.FM2 Filenames appear in THIS TEXT STYLE. Typed commands, names and values appear in this text style. Level 1 Safety Warning.
Table of Contents 1 GETTING STARTED ..................................................................................1-1 Manuals Supplied.................................................................................................................. 1-1 Which Manuals to Use .......................................................................................................... 1-2 2 INTRODUCTION.........................................................................................
10 HEIGHT SENSOR.....................................................................................10-1 Overview ............................................................................................................................. 10-1 Installation ........................................................................................................................... 10-2 Setup.......................................................................................................................
Figures Figure 2-1 Figure 2-2 Figure 2-3 Figure 2-4 Figure 2-5 Figure 2-6 Figure 3-1 Figure 3-2 Figure 3-3 Figure 3-4 Figure 3-5 Figure 4-1 Figure 4-2 Figure 4-3 Figure 4-4 Figure 4-5 Figure 4-6 Figure 4-7 Figure 4-8 Figure 4-9 Figure 4-10 Figure 4-11 Figure 4-12 Figure 4-13 Figure 4-14 Figure 4-15 Figure 7-1 Figure 7-2 Figure 7-3 Figure 9-1 Figure 9-2 Figure 9-3 Figure 9-4 Figure 10-1 Figure 10-2 Figure 10-3 Figure 10-4 Figure 16-1 Figure 16-2 Figure 16-3 Front View (doors removed) .......................
Tables Table 3-1 Table 4-1 Table 4-2 Table 4-3 Table 4-4 Table 4-5 Table 4-6 Table 4-7 Table 4-8 Table 4-9 Table 6-1 Table 6-2 Table 7-1 Table 7-2 Table 7-3 Table 9-1 Table 9-2 Table 9-3 Table 9-4 Table 10-1 Table 16-1 Table 16-2 viii Safety Warning Labels............................................................................................................. 3-3 EMO Button.............................................................................................................................
1 Getting Started Congratulations on your choice of an Asymtek Century® Series Automated Fluid Dispensing System! This section describes the materials that arrive with your system and helps you use the documentation. Manuals Supplied Your Century Series dispensing system arrives with manuals for installation and operation of major system components and software. For some system components, you may receive Original Equipment Manufacturer (OEM) manuals.
Which Manuals to Use The following guide describes when to use each manual. Component Installation or Upgrading To install, reinstall, or upgrade components of your system, see the Century Series Installation & Service Manual. After Installation After Asymtek Technical Support installs your system, see the Century Series Operations Manual (this manual) for operator information such as the system description, option descriptions, safety, startup/shutdown, troubleshooting, and operator level maintenance.
2 Introduction The Century Series C-730 FLUX Century Series dispensing systems are designed for a wide range of industrial and electronic applications. The C-730 Flux dispensing system is designed primarily for rosin and no-clean solder flux applications. The system’s in-line configurations is SMEMAcompatible. The dispensing system comes with the DJ-2200 DispenseJet valve with coaxial air-assist for increased precision in flux applications.
System Overview Figure 2-1 through Figure 2-5 shows several views and features of the dispensing systems. The callouts locate all major components, options, and switches seen from that view. Paragraphs following the views provide brief descriptions of the features.
Front Views C-730 Flux Front View Light Beacon Monitor Control Panel START Button EMO STOP Button Valve Pressure Abort Pause 9 8 7 6 5 4 Program 3 2 1 Start 0 Z Axis Teach Convyr Enable Robot Enable Conveyor Status Applic On/Off Pause Find Home Purge Interlock Recovery Air Assist Pressure System Status Vent Air Interlock Reset Reset Main Air Century S E R I E S Coaxial Pressure Regulator 5 15 Grounding Strap Connector 10 Nordson Nordson Valve Pressure Regulator Fluid Contro
Dispensing Area Dispensing Head Fluid Pump (DJ-2200 shown) Coaxial Pressure Regulator S E R I E S 5 15 10 Nordson Nordson Height Sensor (option) FLUID PRESSURE REYENCE AP-33K Vision System A ON OFF Fluid Pressure Regulator Purge Station Conveyor Rails 0.
Lower Cabinet Ac1 10A - Ac8 MA X AC (EM COMP 1 O UN UT SW ER ITC HE D) AC (EM MO 2 O UNNIT OR SW ITC HE D) DIS AC (EM PE 3 O SWNS ER ITC HE D) CO AC (EM NV 4 O SWEYOR ITC AC HED) HT 5 -10 00/ (EM HT-20 O SW 00 ITC HT-1000 NEEDLE HEATER LIG AC HED) (EMHT SO6 O SW UR ITC CE A HE LIG AC D) (EMHT SO7 O SW UR ITC CE B HE D) AC (EM SPAR8 O SW E ITC HE D) AC HE 9 AT (EM 23A ER O SWMAX ITC HE DC PO WE D) R LIG CU HT RT AIN AU A NORDSON COMPANY XIL IAR DC Y ENTER OMEGA CN76000 AUTOTUNE INDEX SPI AL S
Front View Features Following are short descriptions of the various parts and modules of the C-718SMT system (Figure 2-1, Figure 2-2 and Figure 2-3). Detailed operation instructions for some features are covered in other sections. Computer System (computer, monitor, keyboard, mouse) The Computer System is used to create and run dispensing programs with the Asymtek dispensing software Fluidmove® for Windows NT (FmNT). Control Panel The Control Panel mainly uses membrane buttons.
Height Sensor (option) The Height Sensor is installed on the dispensing head next to the fluid pump and is controlled by Fluidmove. It checks and gauges the substrate height. Interior Light The interior light provides a lighted work area inside the system. Levelers The Levelers are adjusted during installation and should not need attention unless the system is moved to a new location.
Vision System The Vision System allows you to visually align fiducials as you program for dispensing. The C-730 Flux can use the AV-700 Targeting Offset Camera, a basic vision system, or the AV-2550 Pattern Recognition System, an advanced vision system that can be configured for edge detection or fiducial identification.
Rear Views Low Air Pressure Sensor (option--under shroud) Hour Meter (option) Service Shroud Main Air Inlet Vent Duct Main Power Circuit Breaker Nitrogen Inlet Service Panel Main Power Cord and Inlet Figure 2-4 Introduction Rear View 2-9
External Reservoir Reservoir Pressure Relief Valve Fluid Filter Figure 2-5 2-10 Left Rear View Close-up Introduction
Main Air Regulator /C STOP LAMP PRES SURE Stop/Clamp Pressure Gauge & Regulator Main Air Gauge Main Air Inlet Air Filter & Water Trap Drain Knob OIR E RV R SE SSU RE RE P AIR Reservoir Air Pressure ON/OFF Figure 2-6 Introduction Right Rear View Close-up 2-11
Rear View Features Following are short descriptions of the various features of the dispensing system (shown in Figure 2-4 and Figure 2-5) and their functions. Detailed operation instructions for some features are covered in other sections. Air Filter and Water Trap The Air Filter and water trap removes particles and impurities in the facility air supply. Conveyor Air Gauge and Regulator The Conveyor Air Gauge indicates the air pressure supplied to the bar clamps and stop pins on the conveyor.
Solvent Cup A 125 ml stainless steel cup which holds solvent for cleaning the dispensing needle. The Cup sits in a bracket mounted to the rear conveyor rail, behind the conveyor width crank. Vent Duct The vent duct removes fumes from the dispensing area. An air duct can be connected to the C-730 dispensing system to your facility air ventilation system.
3 Safety Your Century Series system is designed to be safe and reliable. This section describes the features and precautions needed to ensure safe operation of the Century Series system. Safety Precautions Please review the following list of safety precautions for the operator and dispensing system before operating your Century Series system. WARNING! Failure to comply with any of the safety recommendations below could cause serious bodily harm to the user.
System Protection Precautions 3-2 • Always wear a grounding strap and connect it to the ESD ground when operating the system. • Be especially careful when dispensing fluids that are caustic or conductive. Wear gloves, and immediately clean up and contain all spills. If fluid gets into internal portions of the dispensing systems, call Asymtek Technical Support immediately. • Maintain a clean and orderly work area. • Follow all recommended system maintenance.
Safety Warning Labels WARNING! CAUTION! Follow all safety warning labels. Failure to comply could cause serious bodily harm to the user and serious damage to the dispensing system. To ensure the safety of all personnel, always observe standard safety precautions and practices. Before using your dispensing system, take a moment to familiarize yourself with the system safety features and warning labels. Table 3-1 shows the four types of warning labels on the dispensing system.
Valve Pressure Abort Pause 9 8 7 6 5 4 Program 3 2 1 Start 0 Z Axis Teach Convyr Enable Robot Enable Conveyor Status Applic On/Off Pause Find Home Purge Interlock Recovery Air Assist Pressure System Status Vent Air Interlock Reset Reset Main Air Century S E R I E S 5 15 10 Nordson Nordson FLUID PRESSURE REYENCE AP-33K A 0.
STO P/CLAM P PRE SSU RE R OI RV RE SE SU RE ES PR AIR Figure 3-2 Safety Safety Warning Labels, Rear View 3-5
Integrated Safety Systems Your Century Series system offers the safety features described below. Safety Interlock System INTERLOCK is a key-activated safety device located on the Control Panel (see Figure 2-1, Table 4-5: Dispensing Status Control Functions and Table 4-6: Panel / Beacon Colors, Dispensing Status and Recovery Procedures). It is designed to restrict access to the inside of the dispensing system, based on user classification. The Safety Interlock has two modes—ON or OFF.
Light Beacon Located at the top right corner of the system, the Light Beacon is a visual warning device that indicates different Interlock status conditions by turning on a different colored light for each condition. See Table 4-6 for an explanation of each color condition. The colors displayed on the Light Beacon match the colors displayed on the DISPENSER STATUS LED’s on the Control Panel of the Century Series System.
Emergency Shutdown WARNING! Failure to shut down total power to the Century Series system in an emergency with EMO and the Main Power Circuit Breaker could cause serious bodily harm to the user and/or serious damage to the dispensing system. In case of an emergency or malfunction, push EMO (Figure 2-1). EMO cuts power to system components and the temperature controller. All system components connect to the EMO outlet except the computer and monitor.
To shut down in an emergency: 1. Press EMO.
Electrical Power Electrical Power is supplied to the dispensing system through the Main Power Inlet. The Main Power Cable connects the facility AC power source to the Main Power Inlet located on the rear of the Century Series system (Figure 3-4). All personnel working on or around the Century Series system must be aware of all electrical power supply sources. WARNING! When performing service or maintenance work on the system, be sure to lock out power (see “Locking Out Power” on page 3-11).
Locking Out Power WARNING! When performing service or maintenance work on the system, be sure to lockout the power by following the procedure below. Failure to do so could cause serious bodily harm to the user and/or serious damage to the dispensing system. To lockout the Century Series system: 1. Turn OFF (O) the Main Power Circuit Breaker. 2. Unplug the Main Power Cable from the facility source. 3. Lock Main Power cable in a locked box for safety.
Earthquake Precautions To protect the dispensing system from moving during an earthquake, the system must be anchored to the floor. The anchor joint (the point between each screw and the floor) must be able to withstand at least 100 kg (220 lbs.) of pullout force. Each leveler should be anchored to the floor with two screws.
Lifting Precautions WARNING! CAUTION! Failure to follow the Installation or Service Manual procedures for lifting the dispensing system could cause serious bodily harm to the user and/or serious damage to the dispensing system. If you need to move a Century Series system, call a service technician. Refer the service technician to the Century Series Installation Manual or the Century Series Service Manual for instructions on moving the system.
4 Operation ? NOTE Section 3 – Safety must be read along with this section before operating the system. Overview The C-730 Flux process platform provides automated application of rosin and no-clean solder fluxes and is available in a batch or in-line conveyorized dispensing system. Typically, dispensing processes involve each of the critical operations listed below. The way in which each is accomplished may vary, depending upon system configuration.
Detailed Operation A typical C-730 Flux dispensing process is described below. Setup and programming procedures are not included in the description. (For information on programming, see the Fluidmove® for Windows NT Installation & User Guide). Figure 4-1 shows a typical operation flow chart. 1. A part enters the system from an upstream system.
Production Run Started Operator enters FMW Command-"Run Production" Part Enters the System 1. If Asymtek's Pre-Dispense part sensor is clear, then Asymtek sends SMEMA signal to upstream machine-"Request for Board" 2. Pre-Dispense Zone stop pins rise 3. When upstream machine is ready, it sends SMEMA signal to Asymtek--"Board Ready to Send" 4. While both SMEMA signals are high, the conveyor indexes part toward Pre-Dispense Zone 5. Pre-Dispense part sensor detects part 6. Conveyor stops 7.
Dispenser Operation There are several operation controls and indicators for the dispensing system components. This section explains the general operational use of these controls. Computer System The computer is located inside the lower cabinet. The CD-ROM drive, disk drive, power switch and reset button are located on the front of the computer. Access to connections in the rear of the computer should be limited to service technicians. The computer runs Fluidmove® for Windows NT (FmNT).
Computer Front Panel Figure 4-2 shows the front panel control locations of a typical system computer.
CD-ROM Drive Press the button below and to the right of the disk tray to insert or eject a disk. Floppy Disk Drive The computer has at least one 3.5-inch, 1.4MB floppy disk drive. Insert disks through the drive door flap. Press the small button on the lower right to eject a disk. Hard Disk Drive Internal hard drive. Hard Drive Activity Indicator This light blinks when the hard drive is active. Power Indicator The Power Indicator is green when power to the computer is ON.
Computer Operation The computer is usually left ON so that power comes on when the dispensing system is turned ON. However, to clear major software and system failures, you may need to separately turn ON or OFF and reboot the computer. Follow the procedures below. To turn OFF or reboot the computer while the dispensing system is ON: 1. If possible, save any open files and close all programs. > If the computer is completely locked-up and unresponsive, skip to Step 2.
Control Panel and Switches Figure 4-3 identifies the Control Panel functions and Power Switch. See Table 4-1 through Table 4-5 for detailed explanations of the functions.
EMO (Emergency Machine OFF) Table 4-1 Button EMO Button Function Located at the right end of the Control Panel, the large, red EMO (Emergency Machine OFF) button cuts electricity to the power manager and stops all system motion. EMO cuts power to all system components except the computer and the monitor. Switches WARNING! To cut power to the entire system, you must turn OFF (O) the main power, computer, and monitor.
Control Panel The Control Panel is divided into three functional areas: • Download Program Controls • Motion Controls • Dispensing Status/Safety Interlock Controls The following tables describe each Control Panel function. Table 4-3 Button/Indicator ABORT PAUSE Download Program Control Functions Function ABORT halts a production run. After you press the ABORT button, its red LED lights to indicate that the currently loaded program is discontinued.
Table 4-4 Button/Indicator Motion Control Functions Function Z AXIS Z-Axis Controls (up/down) § Click and release a single arrow to move dispensing head 1 mm (0.001 inches) § Click and hold single arrow to move dispensing head 25.4 mm per second (1 in/sec) § Click and hold double arrow to move dispensing head 50-75 mm per second (2-3 in/sec) TEACH FIND HOME TEACH lets you set a desired point on the dispensing surface with the Fluidmove program. The location of the fiducial is stored by the software.
(Continued) Table 4-4 Button/Indicator Motion Control Functions Function X/Y-Axis controls (left/right, front/rear) and Conveyor belt controls. CONVYR ENABLE ROBOT ENABLE Press ROBOT ENABLE to control the X/Y motion of the dispensing head: § The left and right arrows move the dispensing head to the left or right (X-Axis) § The up and down arrows move the dispensing head to the rear and front of the dispensing area (Y-Axis) § Click and release a single arrow to move dispense head 1mm (0.
(Continued) Table 4-5 Button/Indicator CONVEYOR STATUS Program Paused PAUSE Fault Condition System Status Control Functions Function CONVEYOR STATUS has two buttons. PAUSE halts the conveyor, and its LED indicates that the Conveyor has been paused. Press PAUSE to resume conveyor movement. Press RESET to clear the controller after a fault condition has occurred.
Table 4-5 Button/Indicator Function V1 VALVE STATUS LED turns ON if there is a problem with the fluid pump motor. It usually indicates that the pump electronics (overcurrent protection circuitry) has detected a surge of power. When the LED is ON, the valve is disabled. V1 is Valve 1. V2 is Valve 2. To recover, press VALVE RESET. If the problem persists, the pump may need to be cleaned.
Light Beacon Light Beacon 9 8 7 6 5 4 Program 3 2 1 Start 0 Z Axis Convyr Enable Robot Enable Teach Applic On/Off Conveyor Status Pause Purge Find Home Reset Interlock Recovery Air Assist Pressure System Status Vent Air Interlock Reset Main Air Century Figure 4-4 Light Beacon The Light Beacon is ON whenever the dispensing system is ON. The Beacon indicates the dispenser’s status by displaying a red, yellow, green or blue light. The meaning of each color is described in Table 4-6.
Table 4-6 Panel / Beacon Color Panel / Beacon Colors, Dispensing Status and Recovery Procedures Dispensing Status ALERT All motion, outputs, valve and motion controls are disabled. One of the following conditions exists: A. Doors open or light curtain is obstructed when system is moving, INTERLOCK at I. B. System is in an abort state. RED C. INTERLOCK at I, Low Pressure sensor has been activated. CAUTION One of the following conditions exists: A. INTERLOCK at O. YELLOW GREEN B.
Light Curtain The Light Curtain is an optional substitute for transparent front doors, and it operates according to the same rules. To detect obstructions the Curtain uses an emitter and a receiver. The emitter has a vertical array of infrared lights which shine upon the receiver’s matching array of light sensors (Figure 4-5). The emitter and receiver are mounted vertically on either side of the dispenser’s front entrance. When an object 19mm (0.
Green LED Red LED Yellow LED Figure 4-6 Table 4-7 Light Curtain Receiver LED’s Light Curtain Receiver Status Indicators Indicator On steadily Flashing Green CLEAR BLANKING Red BLOCKED LOCKOUT Yellow RESET ALIGNMENT The Light Curtain receiver has the following LED operating status indicators: green (CLEAR), red (BLOCKED), and yellow (RESET). The following table describes the meaning of each indicator color. For more information see your Light Curtain manual.
Table 4-8 Indicator Emitter Light Curtain Status Indicators (Detailed) Indicator Color / Behavior Green LED ON Power is ON. Green and Yellow ON steadily the Light Curtain System has been reset and is in the RUN mode, the defined area is clear of obstructions, and the emitter and receiver are properly aligned. Green ON and flashing Fixed and/or floating blanking is ON (see OEM Light Curtain manual).
Conveyor Operation The conveyor transports each part into and out of the dispensing system on two narrow conveyor belts. The conveyor has two zones—the Pre-dispense Zone and Dispense Zone. An optical sensor detects the part as it arrives in a zone, then stop pins rise to stop the part in the correct position. When the part stops in the dispense zone, bar clamps rise to secure the part in place while fluid dispenses onto the part.
Adjustable Board Clamps Dispense Zone Stop Pin (raised) Purge Cup Dark On Load 12-24V - DC - Dark On Load 12-24V - DC Pink Blue Black - NAIS Brown + Dispense Zone Part Sensor NQ-W20A-DC12-24V AN50530 Light On Pink NAIS Blue Black - Brown + NQ-W20A-DC12-24V AN50530 Light On Pre-Dispense Zone Stop Pin (lowered) Bar Clamp Pre-Dispense Zone Part Sensor Figure 4-8 Operation Part Flow Direction Conveyor, Front Rail Main Features 4-21
Conveyor Features Following are short descriptions of the conveyor’s key features (See Figure 4-7 and Figure 4-8). Adjustable Board Clamps Used with Bar Clamps to hold the board in place while dispensing. During initial process setup, these clamps can be slid along the Conveyor rail to position them over the board. Bar Clamps When the part stops in the dispense zone, a Bar Clamp on each conveyor rail rises to immobilize the part for dispensing.
Conveyor Adjustments The conveyor should not need adjustments during normal operation. However, when programming or changing parts, you may need to move the part to the left or right, or change the width of the conveyor rails. Follow the procedures below. To move the conveyor belts left or right: 1. Press CONVEYOR on the Control Panel (see Table 4-4). > The conveyor LED blinks when CONVEYOR control is active. 2. Press the left or right arrow to move the belts in that direction.
Gauges and Regulators The C-730 Flux has five types of gauges and regulators: • Main Air • Fluid • Valve • Coaxial Air • Conveyor WARNING! To reach inside the Century Series system front doors or through the light curtain, you must fully understand the related Safety Interlock and DISPENSER STATUS indicators (see Table 4-6 and Table 4-8). The fluid and valve regulator controls are black knobs extending down from the roof of the dispensing area.
Main Air Inlet Located next to the air filter, the Main Air Inlet provides regulated air pressure to the dispensing system from your facility air source. You can adjust the main air pressure with the black regulator (see Figure 4-10 and following below). The recommended pressure from the facility air supply to the dispensing system is 586–620 kPa (85–90 psi).
Fluid and Valve Fittings The pneumatic fittings for the fluid and valve pressure are located on the right side of the dispensing head (see Figure 4-11). Table 4-9 Fitting 4-26 Fluid and Valve Pneumatic Fittings Color Description Fluid Pressure Clear Provides Nitrogen Air pressure to the syringe. Valve Pressure Black For DJ-2200—Provides regulated air pressure to the valve. Coaxial Air Green Provides regulated air pressure to the coaxial air nozzle.
Fluid Pressure (clear) Valve Pressure (black) 5 15 10 Coaxial Air Supply (green) ctile Ta r so en tS igh He CO-AX AIR VALVE 1 Coaxial Nozzle NDL HTR CO-AX AIR VALVE 1 NDL HTR Nordson Coaxial Air Valve Tube to Needle Figure 4-11 Operation Fluid and Valve Pneumatic Fittings Connections for DJ-2200 4-27
Fluid Pressure The fluid pressure regulator controls the flow of Nitrogen (N2) gas from the N2 Inlet to the external fluid reservoir and the clear pneumatic fitting, which is located on the right side of the dispensing head. This fitting connects to the top of the syringe. The system maintains steady fluid flow by applying N2 gas at constant pressure to the external reservoir or syringe while the dispensing system is ON.
To adjust the fluid pressure: 1. Verify that the dispensing system is ON. > The System Status LED and Light Beacon should be yellow or green. 2. Open the front doors. > The green System Status LED and Light Beacon will turn yellow. 3. Rotate the regulator counter-clockwise to set the fluid pressure to 0 kPa. (0 psi). 4. While watching the gauge, rotate the regulator clockwise or counter-clockwise as applicable. > Clockwise (right) to increase pressure up to the desired level.
Valve Pressure Depending on your application, valve pressure controls the flow of air from the Main Air Inlet through the air line that connects to the fluid pump (see Table 4-9). Air pressure pushes the fluid pump open and closed during dispensing. Your dispensing program controls the pressure to operate the fluid pump while dispensing fluid. For more details on how the air is used for fluid pump operation, see the appropriate manual for your specific fluid pump.
To adjust the valve pressure: 1. Verify that the dispensing system is ON. > The System Status LED and Light Beacon should be yellow or green. 2. Open the front doors. > The green System Status LED and Light Beacon will turn yellow. 3. Reach underneath the left side of the front hood of the dispensing system and pull the valve pressure regulator down to unlock it. 4. Rotate the regulator counter-clockwise to set the valve pressure to 0 kPa. (0 psi). 5.
Coaxial Air Assist The Coaxial air assist pressure regulator is located underneath the front hood on the right hand side of the dispensing system. The Coaxial air assist pressure gauge is located on the right hand side of the Control Panel, next to the EMO button. See recommended setting for the DJ-2200 valve. The maximum recommended setting is 2.1 kg/cm2 (30 psi).
To adjust the Coaxial air assist pressure: 1. Verify that the dispensing system is ON. > The System Status LED and Light Beacon should be yellow or green. 2. Open the front doors. > The green System Status LED and Light Beacon will turn yellow. 3. Reach underneath the right side of the front hood of the dispensing system and pull the valve pressure regulator down to unlock it. 4. Rotate the regulator counter-clockwise to set the valve pressure to 0 kPa. (0 psi). 5.
Conveyor Air Located on the right rear of the dispensing system next to the Main Air Inlet (see Figure 4-10), the Conveyor Air gauge and regulator controls air pressure that moves the conveyor’s stop pins and bar clamps. The recommended conveyor air pressure is 3.86 kg/cm2 (55 psi). ? NOTE If air pressure is too high, you can damage parts. If pressure is too low, the stop pins and bar clamps will not work.
To adjust the conveyor air pressure: 1. Verify that the dispensing system is ON. The System Status LED and Light Beacon should be yellow or green. 2. At the rear of the dispensing system, locate the conveyor air regulator (see Figure 4-10). 3. Pull the regulator knob out to unlock, then while watching the gauge rotate the regulator knob in the appropriate direction. > Clockwise (right) to increase pressure up to the desired level. > Counter-clockwise (left) to decrease pressure.
List of Consumables The following items represent operational support material required for operating the C-730 Flux system. They are considered consumables and are to be discarded after use.
5 Startup/Shutdown This section describes how to startup and shutdown the C-730 Flux for production, programming, or service. This procedure is a general recommendation—your actual startup and shutdown procedure may vary. See your own documentation, if available. The following procedure assumes that an Asymtek technician has already installed your system and that all power cables are connected to the facility AC power source.
Production Startup The following procedure describes how an operator runs a dispensing program with a clean fluid pump and/or a new syringe. The procedure assumes that the pump and syringe have been installed on the dispensing head, and that a dispensing program has been created using FmNT and saved on the computer hard drive. For more information on creating and running dispensing programs, see the Fluidmove® for Windows NT Installation & User Guide. To start up after a production shutdown: 1.
(Continued) 14. Select Valve Offsets, or Calculate Master Offsets. > If the Calculate Master Offsets command is grayed out (not available), go back to Needle Setup, select Needle Setup Parameters, click on Calculate Master Offsets, click on OK, then repeat this step. 15. Follow the on-screen prompts (see your Fluidmove manual) until the offsets routine is complete. > If you have any questions, consult the On-line Help. 16.
Shutdown You can shut down your Century Series system in two ways: • Emergency Shutdown • Production Shutdown (End of Shift) / or Service Emergency Shutdown WARNING! Failure to shut down total power to the Century Series system in an emergency with EMO and the Main Power Circuit Breaker could cause serious bodily harm to the user and/or serious damage to the dispensing system. During an emergency or malfunction, press EMO--the large red button on the Control Panel (Figure 4-3 and Table 4-1).
Production Shutdown (End of Shift) / or Service Shutdown Depending on your company’s requirements, your Century system may be left ON or OFF at the end of a shift. However, we recommend that you incorporate the following procedure into your production shutdown routine. To shut down at the end of a production shift: 1. Wait for the dispensing program to complete. 2. Purge the fluid pump. > See your fluid pump manual for purging instructions. 3. Exit FmNT. 4. Press the Stop button (O) on the Control Panel.
6 Troubleshooting If you have difficulties operating your Century Series system, use this section to identify a possible solution to the problem. If you have difficulties not listed in this section, or the suggested solution does not correct the problem, contact Asymtek Technical Support. ? NOTE Troubleshooting A “service technician” as mentioned in Table 6-1 and Table 6-2 refers to a service technician at your facility.
System Troubleshooting Table 6-1 Symptom 1. No power to major system components. 2. Dispenses in the wrong X and Y location. System Troubleshooting Possible Cause Recovery A. Main Power Cable disconnected. Check that the Main Power Cable is connected to an AC source. B. Main Power Circuit Breaker turned OFF. Turn ON the Main Power Circuit Breaker at the rear of the system. C. EMO is depressed. 1. Turn EMO clockwise until it releases. 2. Close doors. 3. Press Start button on Control Panel. 4.
(Continued) Symptom 3. Dispenses in the wrong Z location. 4. No response from Control Panel buttons. 5. Safety Interlock fails to reset. 6. Monitor or video image is missing. 7. Valve Status indicator light(s) is ON. Possible Cause A. Height Sensor has been adjusted. B. Nozzle / needle has been changed. Recovery Perform Valve Offsets or Calculate Master Offsets (see 2B above). A. System is in abort mode. Press DISPENSER STATUS RESET. Wait three seconds. Press FIND HOME.
(Continued) Symptom 8. No Air Pressure. 9. “Air” is hissing at the rear of the system. 10. No fluid is being dispensed. Possible Cause Recovery A. System not connected to facility air supply. B. Main air regulator turned off. 1. Check the Main Air Inlet at the rear of the system. 2. Verify main air regulator is set properly. C. Valve air pneumatic hose not connected. D. Valve air regulator turned off. 1. Check valve air; secure connections if necessary. 2.
Conveyor Troubleshooting Table 6-2 Symptom Conveyor Troubleshooting Possible Cause Recovery 1. Stop Pins and/or clamps do not work. Air pressure too low. Check main air pressure (80-90psi) and conveyor air pressure (30-40psi). 2. No up/downstream interface. Varies. Call a service technician. 3. Part sensors not sensing when board is present. Sensors are dirty, not active or are out of adjustment. § § 4. Board will not index after dispensing. No SMEMA signal from downstream system.
Checking Part Sensors To check the part sensors: 1. In the FmNT Main Window, click on Tools. 2. Click on I/O Test. 3. Click on Conveyor. This opens the Test Window, which displays a list of all inputs and outputs. 4. Turn the Interlock ON (I). 5. Press Pause on the Control Panel. WARNING! Wait for all dispensing head and conveyor motion to stop before opening the doors. 6. Open the doors. 7.
7 Maintenance Routine maintenance of your Century Series system helps prevent part degradation and helps ensure high quality performance for every production run. The following simple procedures should be performed on a regular basis to maximize dispensing quality and system performance. It is essential that you follow all safety warnings and consider all safety warning labels when performing these procedures (see Section 3—Safety). Perform the following procedures according to the schedule shown.
System Maintenance Table 7-1 Maintenance Procedure System Maintenance Recommended Frequency Instructions Daily a. Remove the purge station lid (see Figure 7-2). b. Clean the boot and lid with a small bottle brush and the solvent recommended by the adhesive manufacturer (see MSDS). Daily a. b. c. d. 3. Clean Control Panel Weekly a. Turn OFF the Main Power Circuit Breaker at the rear of the system. b. Using isopropyl alcohol (IPA), clean the Control Panel. 4.
Emptying the Water Trap Moisture from the outside air can condense in the pneumatic system. The water trap collects this condensed water, and you must empty it periodically, or whenever it is full. WARNING! Do not remove the steel bowl guard protecting the water trap. The bowl is made of polycarbonate plastic, which could rupture if the inside or outside of the bowl is exposed to chemicals incompatible with polycarbonate. To empty the water trap: 1. Locate the water trap at the rear of the system. 2.
Replacing the Purge Boot To replace the purge boot: 1. Lift off the purge station lid (see Figure 7-2 Purge Boot Close-up). If the system is running, the lid will be held down by a partial vacuum. 2. Using fingers or a needle-nosed pliers, grip the top of the purge boot and pull it out from the top of the lid. Tearing the boot will not cause a problem, as it is being replaced. 3. Obtain a new boot. > If using a nozzle, use an olive-colored boot.
Purge Boot Purge Station Lid Figure 7-2 Maintenance Purge Boot Close-up 7-5
Conveyor Maintenance Routine conveyor maintenance is essential for maximum system performance. You should perform the following basic procedures on a regular basis to prevent any conveyor-related problems. These procedures may be performed by either an operator or a service technician. See Figure 7-3 for part locations. WARNING! Be sure to shut down the dispensing system before performing the following maintenance procedures.
Identifying Part Sensors The C-730 Flux has two part sensors: one is located in the pre-dispense zone and the other one is located in the dispense zone. Figure 7-3 shows the locations of the part sensors.
8 System Specifications Drive System X/Y-Axes Speed: Control: Accuracy: 508 mm/sec (20 in/sec) Brushless DC stepper motor ±125 microns at 3 sigma (±0.005 in) Z-Axis Speed: System Repeatability: 203 mm/sec (1 to 8 in/sec) ±0.025 mm (±0.001 in) System Resolution: ±0.025 mm (±0.001 in) System Accuracy ±0.125 mm (±0.005 in) 940–1042 mm 58–432 mm 5.1 mm 0.5–7.6 mm 3 mm per 100 mm running surface 203–254 mm/sec Left to Right standard Right to Left optional (37–41 in) (2–17 in) (0.2 in) (0.020–0.
Computer Pentium® PC Dispensing Area In-line: 508 x 365 mm (20 x 14.38 in.) Fluid Delivery Method DJ-2200 DispenseJet® Software Fluidmove® for Windows NT® Vision Area 508 x 401 mm (20 x 15.8 in.
9 Vision System Overview Asymtek offers a choice of two vision systems for many of its dispensing systems. The AV-700 Targeting Offset Camera is the basic vision system provided with the standard configuration. The AV-2550 Pattern Recognition System (PRS) is an advanced vision system with a choice of light sources to accommodate edge detection and fiducial detection. Both vision systems are compatible with the Asymtek dispensing software, Fluidmove for Windows NT (FmNT).
AV-700 Targeting Offset Camera The AV-700 displays a magnified video image of your workpiece on the computer monitor while you are running Fluidmove software. When you program using the AV-700, the camera video overlays a crosshairs on the image to let you locate XY coordinates for accurate dispensing pattern placement. The AV-700 operates in Download Mode or with FmNT.
Operation When the dispensing system is ON, the light ring illuminates and the camera turns ON. The camera magnifies the workpiece image and sends it to the system computer. The light ring card inside the computer supplies the camera with power. It also receives the camera signal and sends it to the video card. The video card displays an image on the computer monitor with a crosshair overlay. The crosshair is calibrated to the XY location using a Fluidmove setup routine.
Operation Controls To operate the AV-700 while programming in FmNT: 1. In the FmNT Main Window, click on Teach a Program. 2. The video display activates automatically when programming a dispensing command. > You can also activate the video display by clicking on the camera icon. 3. Follow the on-screen prompts and consult the On-line Help, if necessary.
Adjustments for the AV-700 The built-in light ring and camera on the AV-700 may require adjustments to the brightness and focus. To adjust the brightness of the video display: 1. Locate the f-stop ring on the camera lens (see Figure 9-2). It has the numbers 1.6, 2, 4, 8 and 16 on it. These are different aperture sizes, which control brightness. 2. Twist the f-stop ring to the desired brightness. > To increase the brightness, twist it to a larger aperture.
Minor Troubleshooting There are some troubleshooting procedures that an operator may perform. These are listed in Table 9-2. Some symptoms that appear to be problems with the vision system may actually have other causes. Refer unsolved problems to a service technician. Table 9-2 AV-700 Troubleshooting Symptom No image Unfocused image 9-6 Check/Correction • Make sure that the lens cap has been removed from the camera. • Check the camera cable harness connection at the back of the dispensing head.
AV-700 Specifications Computer Desktop computer with Pentiumâ processor and 356 mm (14 in) SVGA monitor Field of View Size A-400 Series Benchtop 10.4 x 7.8 mm (0.41 x 0.31 in) A-400 Series Gantry 11.0 x 8.4 mm (0.43 x 0.33 in) A-600 Series 11.0 x 8.4 mm (0.43 x 0.33 in) Century Series 11.0 x 8.4 mm (0.43 x 0.33 in)* * Depends on dispensing area options.
Light Sources Light Ring NER Diffused On Axis Light Camera A-400 Series Benchtop A-400 Series Gantry A-600 Series Century Series Focal length Focus Height Ranges 25-mm lens, adjustable f-stop 25-mm lens, adjustable f-stop 25-mm lens, adjustable f-stop 25-mm lens, adjustable f-stop 43 mm (1.7 in) See Table 9-3 and Figure 9-3 Table 9-3 Model Focus Height Range Max. Assembly + Component Height (A) Max. Component Height (B) Century Series 129 mm (5.1 in)* 43 mm (1.
Adjustable Camera Height Camera Workpiece Light Ring Maximum Component Height Focal Length Maximum Component Assembly Height (including fixture) B A Tooling Fixture or Conveyor Rails Figure 9-3 Vision System Focus Height Ranges 9-9
AV-2550 Pattern Recognition System The AV-2550 Pattern Recognition System (PRS) magnifies the workpiece and displays it on the computer monitor. The AV-2550 has a vision processor in addition to all of the same hardware as the AV-700 described above. This vision processor can recognize certain shapes, called fiducials, on the part or substrate and can be “taught” to recognize them on other parts for quick, accurate pattern placement.
Operation The sections below are an overview of the hardware operation of the AV-2550 system. See Figure 9-4 to locate parts. Theory of Operation The camera turns ON, the image is processed through the vision processor and is displayed on the monitor. The camera generates a crosshair over the image. The crosshair is calibrated to the XY location using a Fluidmove setup routine. After calibration, the dispensing head, camera and light source are moved to a fiducial location on a workpiece.
Adjustments for the AV-2550 In FmNT see On-line Help for controlling these features. Minor Troubleshooting Operator-performed troubleshooting procedures are listed in Table 9-4. Some symptoms that appear to be problems with the vision system may actually have other causes. Refer unsolved problems to a service technician. Table 9-4 Symptom AV-2550 Troubleshooting Check/Correction Dispensing program freezes Reboot the computer and do not press [Esc] or [Enter] while in a vision processor menu.
AV-2550 Specifications Computer Pentiumâ computer with 356 mm (14 in) SVGA monitor Field of View Size A-400 Series Benchtop A-400 Series Gantry A-600 Series Century Series Millennium Series 10.4 x 7.8 mm (0.41 x 0.31 in) 11 x 8.4 mm (0.43 x 0.33 in) 11 x 8.4 mm (0.43 x 0.33 in) 11 x 8.4 mm (0.43 x 0.33 in) 11 x 8.4 mm (0.43 x 0.
Environment 10–55°C (50–131°F) 10–85% RH (below 40°C (104°F)) Light Sources Light Ring, red LED visible light Dual Light (option) NER Diffused On Axis Light (option) Camera All systems Focal length Focus Height Range 25-mm lens, adjustable f-stop 43 mm (1.7 in) See Figure 9-3 Fiducials Location Fiducial Form Fiducial Define Fiducial Search Fiducial Find (150 msec typical) Search Range Accuracy ±0.025 mm (0.
10 Height Sensor Overview The Retractable Adjustable Height Sensor is located on the dispensing head next to the needle or nozzle. It checks and gauges substrate height to help maintain consistent dispensing height on a non-level or warped substrate. Consistent dispensing height is essential to ensure consistent dispensing quality. If your system includes this option, it should have been installed at the Asymtek factory prior to shipping.
Installation See Figure 10-2 to locate parts. Tools and Materials Needed • Height Sensor • Philips head screwdriver CAUTION! Only a trained service technician should perform this procedure. To install the Height Sensor: 1. Determine the type of valve or fluid pump installed on your dispensing system. ? NOTE ? DV-6000 pumps, DP Series pumps, and the DJ-2000 DispenseJet® attach directly to the valve bracket (see Figure 10-2). Go to Step 3.
Power Cord VALVE 1 VALVE 1 Fluid Pump (DV-6000 tS igh e eH r so en ctil RT TaS-Series H Valve Bracket Height Sensor Figure 10-2 Height Sensor Height Sensor Installation 10-3
VALVE 1 Valve (DV-01 shown) VALVE 1 He le cti s RT igh tS en so r TaS-Serie H Z-head Bracket Spacer (For valves other than DV-6000/DV-06, DP or DJ Series) Figure 10-3 10-4 Height Sensor Height Sensor Installation with Bracket Spacer Height Sensor
Setup Before performing any dispensing programs with the Height Sensor, make sure that the Height Sensor is properly set up. To set up the Height Sensor, follow the instructions below. Hardware Setup Once you have installed your Height Sensor, perform the following hardware setup procedure to verify that the Height Sensor is in a neutral position before making any probe adjustments or performing the software setup procedure.
Software Setup During the software setup process, you can assign values to control various Height Sensor parameters. In FmNT you can control: • Up and Down Speed and Acceleration of the dispensing head during a height sense • Maximum Search Depth that the dispensing head will descend in search of the substrate • Retract Distance after a height sense TIP Make sure that your Height Sensor is properly set up prior to programming. To set up the Height Sensor in FmNT: 1.
Probe Adjustments To accommodate the dispensing pattern, the substrate material, and/or the needle size, you may need to adjust the probe height in relation to the needle height, or adjust the distance between the probe tip and the needle tip. These adjustments can improve throughput and dispensing quality. Height Sensor CAUTION! Consult a service technician before performing any of these adjustments.
Probe Height Adjustments An operator can make small-scale adjustments to probe height using the micrometer adjustment. Only a service technician should make large-scale adjustments to probe height. Service technicians can also adjust the Z-Axis velocity and acceleration. The Z-Axis velocity and acceleration values are applied to the dispense head during a height sense and can increase throughput. See the specifications on page 10-14 for more information.
To make large-scale adjustments to the probe tip height and position: CAUTION! Only a trained service technician should perform this procedure. 1. Raise the dispensing head so that neither the needle tip nor the probe tip is touching the work surface. 2. Make sure the probe is in the gear down (GD) position. 3. Using the 1/16-inch hex key, loosen the probe set screw accessed through the hole on the right side of the Height Sensor (see Figure 10-1). 4.
Probe Removal and Replacement Use the following procedure to remove and replace the Height Sensor probe. CAUTION! If your system is equipped with a DP-3000, you may need to upgrade the Height Sensor probe. A special probe is required for the DP-3000 dispensing valve. If you need to change that probe, contact Technical Support and ask for the DP-3000 probe replacement kit. Tools and Materials Needed • 1/16-inch hex key To remove and replace the Height Sensor probe: 1. Remove the Height Sensor. 2.
Z-Axis Velocity and Acceleration The Z-Axis velocity and acceleration control the speed and acceleration of the lowering and raising of the dispensing head during a height sense measurement. Adjusting the ZAxis velocity and acceleration can improve throughput by decreasing the time for a height sense measurement. ? NOTE At the factory, Z-Axis velocity is set at 2 in. per second, and Z-Axis acceleration is set at 300 in. per second. To adjust the Z-Axis velocity and acceleration in FmNT: 1.
Operation Height Sensor operation is controlled by Setup selections in FmNT. You can also insert more height sense commands directly into dispensing programs. When not measuring height, the Height Sensor probe remains retracted, preventing it from interfering with the dispensing process. Theory of Operation The Height Sensor uses a stainless steel probe to contact the dispensing surface. The probe tip is machined to minimize surface contact. Approximately 5 grams (0.
Minor Troubleshooting Table 10-1 Symptom Probe does not drop or retract Height Sensor Troubleshooting Check Correction Check probe function: 1. Push the probe up with your finger. § If the green LED on the side of the probe fails to turn ON, the probe is not working. 2. Verify that the probe moves freely up and down. § If the probe sticks, it may be clogged with dispensing fluid. 1. Call a service technician. 2. Clean probe with an appropriate solvent; if unsuccessful, call a service technician.
Specifications Height Compensation Accuracy Z-Axis Velocity Z-Axis Acceleration 2 100 mm/sec (4 in/sec)* 7.5 m/sec 2 (300 in/sec )* 50 mm/sec (2 in/sec)* 7.5 m/sec 2 (300 in/sec )* 2 2 Repeatability ± 0.051 mm 3 sigma (± 0.0020 in) ± 0.038 mm 3 sigma (± 0.0015 in) 25 mm/sec (1 in/sec)* 2.5 m/sec 2 (100 in/sec )* Force Probe Diameters 5 grams (0.18 oz) 1.59 mm (0.0625 in) 1.91 mm (0.0750 in) Adjustable 5-10 mm (0.2-0.
11 Needle Heater Overview The Needle Heater option is not available for the basic C-730 Flux dispensing system. For other production floor dispensing solutions, contract Asymtek to locate the nearest Asymtek Center of Excellence.
12 Needle Sensor Overview The Needle Sensor option is not available for the basic C-730 Flux dispensing system. For other production floor dispensing solutions, contract Asymtek to locate the nearest Asymtek Center of Excellence.
13 Dual-Action Dispensing Head Overview The Dual-Action Dispensing Head option is not available for the basic C-730 Flux dispensing system. For other production floor dispensing solutions, contract Asymtek to locate the nearest Asymtek Center of Excellence.
14 Conveyors Overview The Conveyor option with a manual adjust of the distance between the conveyor rails is standard on the basic C-730 Flux dispensing system. For details, see Section 4 – Operation. For other production floor dispensing solutions, contract Asymtek to locate the nearest Asymtek Center of Excellence.
15 Heaters Overview The Heaters option for the work area surface is not available on the basic C-730 Flux dispensing system. For other production floor dispensing solutions, contract Asymtek to locate the nearest Asymtek Center of Excellence.
16 Appendix Century Series Options Asymtek offers a wide range of special options for fine-tuning your dispensing applications. This section introduces the options currently available for Century Series systems. For optional accessories available for this and other Asymtek platforms, see the sections on cross-platform options (9-15). Expanded Opto-I/O The Expanded Opto-I/O option for your Century Series system provides access to 24 I/Os.
Operation Opto-I/O is electrically isolated from the other components of the system. This is an important safety feature for preventing overloads. The three 26-pin connectors are Ports A, B and C. Port A is the default port during normal operation and does not need to be connected to any device if it is the only active port. Ports B and C can be activated as accessories are added. The cables are attached as needed.
Applicable ACL Commands I/O ports are controlled with the following commands. The ACL Reference Manual (P/N 76CS02-01, Rev. 3.7 and later) details these capabilities.
Interconnects The following table of interconnects can be used for testing devices and I/Os. Normally, only trained service personnel use this table.
Hour Meter The Hour Meter measures the operation time of the dispensing system. Operation time is the total time, idle or operating, that the dispensing system is ON. The Hour Meter attaches to the rear of the system (see Figure 16-2). Hour Meter Figure 16-2 Hour Meter Theory of Operation The Hour Meter connects to the dispensing system Power Manager. When the dispensing system is turned ON, power is supplied to the Hour Meter and it begins counting. Operation The meter resets automatically at 9999.
Solvent Cup If the workcell is equipped with an optional 125 ml stainless steel solvent cup (Figure 16-3), ensure that it is filled with a clean supply of the appropriate solvent. Make sure that the solvent cup is properly placed for the selected coating program. WARNING! Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components.
Computer Specifications Typically, the computer is configured as follows: Appendix • MMX Pentium®-class Processor • Minimum 32 MB RAM • Hard drive • 1.44MB 3.
17 Glossary ABCD Box: Connects the computer to the upstream and downstream Free-Standing Loaders (FSL’s). It is used when programming the FSL’s. ACL: Automove Control Language. ANAFAZE CLS Controller: Compact Loop System that controls the dispensing area heaters, needle heaters, and the fluid cooling system. ANASOFT: Software program that runs the ANAFAZE CLS Controller. Area-Fill: Dispensing lines of fluid within a geometric pattern to completely cover an area.
Flow Rate: Fluid in milligrams per second that is emerging from the valve. Lead Frame: A type of part handler where multiple parts are imbedded in a metal tape. Fluidmove® for Windows NT (FmNT): Asymtek proprietary dispensing software for use in a Windows® environment. LED: Light-Emitting-Diode. The needle sensor has an LED indicator light. FSL: Free-Standing Loader. A self-contained, floormounted unit that transports a carrier, a part, or a board into or out of a magazine.
Outputs: Electrical signals to control devices that must turn On and Off on command. Pattern: A command or set of commands that use fiducials for dispensing lines, dots, etc. Photodiode Array Pair: Optical sensors (Sender and Receiver) that stop machine motion when the light beam is interrupted. PID: Proportional Integral and Derivative. Pixels: The smallest unit of graphical data appearing on a computer monitor. A pixel usually consists of color and brightness information.
Syringe: Container holding dispensing fluid, (under air pressure) installed onto the dispensing valve body. Valve Conditioning Fluid: A thick blue fluid used to condition the inside of dispensing valves. Teach: Entering and saving XYZ locations. Valve: A device used to control or regulate the flow of material from a pressurized reservoir, such as a syringe. Valves can be actuated by several methods, such as air pressure, augers, or solenoids.
18 Index A ABORT button, 4-10 ACL commands, 16-3 air filter, 2-12 air pressure, 8-2 conveyor, 4-34 fluid, 4-29 main, 4-25 valve, 4-31 APPLIC ON/OFF, 4-14 electrical power, 3-10 emergency shutdown conditions, 3-8 EMO button, 4-9 location, 3-9 when to press, 3-8 end of shift shutdown.
light beacon, 2-7 light curtain, 2-7, 4-17 light ring, 9-5, 9-14 light ring card, 9-2 light, interior, 2-7 locking out power, 3-11 low air pressure sensor, 2-12 M main air inlet, 2-12 main air pressure, 4-25 adjusting, 4-25 gauge and regulator, 2-12 main power cable, 2-12 main power switch, 2-12, 4-9 maintenance conveyor, 7-6 system, 7-2 manual conventions, iii manuals supplied, 1-1 when to use, 1-2 N noise, 8-2 O operation AV-700, 9-3 computer, 4-7 detailed, 4-2 height sensor, 10-12 theory of, 4-1 opera
availability, 9-1 camera calibrations, 9-12 component height limits, 9-8 crosshair alignment, 9-2 download, 9-4 field of view, 9-7, 9-14 focal length, 9-8 operation AV-700, 9-3 power requirements, 9-7 specifications AV-2550, 9-13 AV-700, 9-7 troubleshooting, 9-6, 9-12 Index W warning labels, 3-3 water trap, 7-3 weight, 8-2 X X/Y-axis controls, 4-12 Z Z-axis controls, 4-11 zones, 4-20, 4-22 18-3
