Manual

ManualsBrandsNordson ASYMTEK ManualsEquipmentDispenseJet Series DJ-2200

Table of Contents

1 Introduction .......................................................................................................................................... 1

Overview ................................................................................................................................................ 1

DispenseJet Description ........................................................................................................................ 1

Specifications ......................................................................................................................................... 2

2 Safety .................................................................................................................................................... 3

Overview ................................................................................................................................................ 3

Safety of Personnel ................................................................................................................................ 3

Preventing Equipment and Workpiece Damage .................................................................................... 4

3 Installation ............................................................................................................................................ 5

Overview ................................................................................................................................................ 5

Unpacking the DJ-2200 ......................................................................................................................... 5

Installing the DJ-2200 ............................................................................................................................ 5

4 Operation .............................................................................................................................................. 9

Overview ................................................................................................................................................ 9

Theory of Operation .............................................................................................................................10

Operating Instructions ..........................................................................................................................11

DispenseJet Setup Adjustments ..................................................................................................11

Changing Nozzles ........................................................................................................................13

Using the Standard Nozzle Nut ....................................................................................................13

Using the Air Assist Feature ........................................................................................................15

Setup and Valve Offset Routines .................................................................................................16

Changing the Syringe...................................................................................................................16

Draining the Fluid Lines ...............................................................................................................17

Changing Fluids ...........................................................................................................................18

Shutting Down DispenseJet Operations ......................................................................................18

Application and Process Development ................................................................................................18

5 Maintenance and Service ..................................................................................................................19

Overview ..............................................................................................................................................19

Maintenance Schedule ........................................................................................................................19

Cleaning the Nozzle .....................................................................................................................19

Purging the DispenseJet ..............................................................................................................21

Complete Cleaning .......................................................................................................................21

Complete Overhaul Service .........................................................................................................26

Settings and Adjustments ............................................................................................................38

6 Troubleshooting .................................................................................................................................41

7 Additional Information .......................................................................................................................43

Overview ..............................................................................................................................................43

Safety First ...........................................................................................................................................43

Ordering Parts ......................................................................................................................................43

Return Material Authorization ......................................................................................................43

Replaced Parts .............................................................................................................................43

Spare Parts ..................................................................................................................................44

Startup Kit ....................................................................................................................................47

Adjustment and Assembly Tools ..................................................................................................48

Cleaning Tools .............................................................................................................................49

Mounting Brackets .......................................................................................................................50

Exploded Views ...................................................................................................................................50