Manual

Table of Figures
ii
Table of Figures
Figure 1-1 DJ-2200 Series DispenseJet and Air Assist Feature ................................................................. 1
Figure 3-1 Installing the DispenseJet to the C-730 Dispensing System ..................................................... 6
Figure 3-2 lnstalling the DispenseJet to the M-2000 Flux Dispensing System ........................................... 7
Figure 3-3 Installing the Air Assist Feature .................................................................................................. 8
Figure 4-1 Typical Jet DispenseJet Internal Workings ..............................................................................10
Figure 4-2 Preload and Micro-adjustment Settings ...................................................................................12
Figure 4-3 Changing Nozzles ....................................................................................................................14
Figure 4-4 Syringe with Receiver Head Attached .....................................................................................17
Figure 5-1 Disassembling the DJ-2200 .....................................................................................................24
Figure 5-2 Removal of Solenoid Valve and Disassembly of Micro-adjustment .........................................28
Figure 5-3 Disassembly of Upper and Lower Bodies. ...............................................................................29
Figure 5-4 Removing the Needle and Disassembling the Air Piston ........................................................30
Figure 5-5 Reassembly of the Upper and Lower Bodies and Solenoid Valve ..........................................33
Figure 5-6 Installing Heater and Seat Extension to Upper and Lower Bodies ..........................................34
Figure 5-7 Installing the Air Piston using the Air Piston Insertion Tool......................................................36
Figure 5-8 Installing the Micro-adjustment and Cap ..................................................................................37
Figure 5-9 Preload Screw Point of Reference ...........................................................................................38
Figure 5-10 Components of Micro-adjustment and the Preload Screw ....................................................40
Figure 7-1 DJ-2200 Series Spare Parts ....................................................................................................45
Figure 7-2 Co-axial Air Assist ....................................................................................................................46
Figure 7-3 Adjustment and Assembly Tools ..............................................................................................48
Figure 7-4 Cleaning Tools .........................................................................................................................49
Figure 7-5 DJ-2200 DispenseJet Exploded View (1 of 4) .........................................................................51
Figure 7-6 DJ-2200 DispenseJet Exploded View (2 of 4) .........................................................................52
Figure 7-7 DJ-2200 DispenseJet Exploded View (3 of 4) .........................................................................53
Figure 7-8 DJ-2200 DispenseJet Exploded View (4 of 4) .........................................................................55
Table of Tables
Table 1-1 DJ-2200 Series Specifications .................................................................................................... 2
Table 4-1 Minimum Recommended Parameters .......................................................................................18
Table 5-1 Routine Maintenance Schedule, Category A ............................................................................19
Table 5-2 Preventive Maintenance Schedule, Category B ........................................................................19
Table 6-1 Troubleshooting .........................................................................................................................41
Table 7-1 Recommended Spare Parts for the DispenseJet ......................................................................44
Table 7-2 Nozzle Spares for the DispenseJet ...........................................................................................44
Table 7-3 Recommended Co-Axial Air Assist Spares for the DispenseJet ...............................................46
Table 7-4 DJ-2200 Spares Kit ...................................................................................................................46
Table 7-5 DJ-2200 Startup Kit ...................................................................................................................47
Table 7-6 Adjustment and Assembly Tools ...............................................................................................48
Table 7-7 Cleaning Tools ...........................................................................................................................49
Table 7-8 Mounting Brackets .....................................................................................................................50