Instruction Manual

Operation 4-1
4 Operation
4.1 Overview
Before operating your MH-900 Series Dispensing System, it may be helpful to familiarize yourself with the
basics of how the system works. This section covers the following topics:
•
Loadermove Touch Software
•
Editing a Recipe
•
Theory of Operation
•
Deleting a Recipe
•
Startup/Shutdown
•
Loading a Recipe
•
Creating a New Recipe
•
Running Production
4.2 Safety First
Operation of your MH-900 involves mechanical devices, air pressure, and electrical power. It is essential
that every person servicing or operating the MH-900 fully understands all hazards, risks, and safety
precautions. When properly operated and maintained, the MH-900 should be safe and reliable.
Thoroughly review Section 2 - Safety prior to installation and operation.
4.3 Loadermove Touch Software
Loadermove Touch is the software used for programming and operating the MH-900 Series
Loaders/Unloaders. Basically, magazine and carrier locations are defined in the Loadermove software.
The information is stored in the control module of the MH-900 and can be edited from the Touch Screen.
The Loadermove software also sends reports to the optional Light Beacon on the MH-900 which is
factory-programmed for the four different indicator lights.
4.4 Theory of Operation
4.4.1 Advanced Process Control
Programmable transport speed and carrier staging maximize carrier throughput, while multiple carrier
sensors, active pinch wheels and thin strip guides ensure safe handling for even the most challenging
applications. The side door slides open for loading magazines into adjustable spring-loaded trays, and a
vertical elevator moves them into loading position. A frame sensor identifies the next available frame,
significantly reducing search time for partially filled magazines. During loading, frames are carefully pulled
from the magazine and through the system by a soft-touch gripper and active pinch wheels.
The elevator and shuttle operate independently with programmable speed to provide precise, high-speed
movement. Programmed shuttle positions simplify setup and ensure continuous dispensing by moving
frames to the next available lane. During the unload sequence, a frame sensor verifies the magazine is
empty before moving a strip into the magazine. Adjustable thin strip guides ensure strips, whether flat,
warped, or bent, are properly loaded into the finished magazine.
The run-mode theory of operation for the loader, unloader, and same-side loader is described below. The
loader/unloader sequence is repeated for subsequent carriers/frames.