Instruction Manual

vi Table of Contents
Table of Figures
Figure 1-1 Loader/Same-Side Loader ................................................................................................. 1-2
Figure 1-2 MH-900 Loader (Front Right View and Back Left View) ..................................................... 1-3
Figure 1-3 Loading Area ...................................................................................................................... 1-4
Figure 1-4 Shuttle Conveyor Gripper ................................................................................................... 1-5
Figure 1-5 MH-912U Unloader (Front Right View and Back Left View)............................................... 1-6
Figure 1-6 Unloading Area ................................................................................................................... 1-7
Figure 1-7 Pusher ................................................................................................................................ 1-8
Figure 1-8 MH-900 Control Panel ........................................................................................................ 1-9
Figure 2-1 Safety Warning Label (Front Cabinet – Loader and Unloader) .......................................... 2-5
Figure 2-2 Safety Warning Label (Side Doors – Loader and Unloader) .............................................. 2-5
Figure 2-3 Safety Warning Label (Side – Loader and Unloader) ......................................................... 2-6
Figure 2-4 Safety Warning Label (Inside - Loader and Unloader) ....................................................... 2-6
Figure 2-5 MH-900 Safety Hazard Areas ............................................................................................. 2-7
Figure 2-6 Emergency Machine Off Buttons ........................................................................................ 2-8
Figure 2-7 Main Power/Pneumatics Lock Out/Tag Out ..................................................................... 2-10
Figure 3-1 Installing the Light Beacon ................................................................................................. 3-2
Figure 3-2 Adjusting the Levelers ........................................................................................................ 3-3
Figure 3-3 Installing Cables ................................................................................................................. 3-4
Figure 3-4 Main Air Regulator and Gauge ........................................................................................... 3-5
Figure 3-5 Loader with Single Station S-9XX Anchor Bracket ............................................................. 3-6
Figure 3-6 Unloader with Single Station S-9XX Anchor Bracket ......................................................... 3-6
Figure 3-7 Removing the Mounting Block ............................................................................................ 3-6
Figure 3-8 Removing the Screw Plate ................................................................................................. 3-7
Figure 3-9 Installing the Dispenser-Side Mounting Block .................................................................... 3-7
Figure 3-10 Loader Connected to S-920 Dispensing System (Bottom View shown) ............................ 3-8
Figure 3-11 Pre-Queue Pod Extension (P/N 7225060) ......................................................................... 3-8
Figure 3-12 Post-Queue Pod Extension (P/N 7225063) ........................................................................ 3-8
Figure 3-13 MH-900 Power-up Screen .................................................................................................. 3-9
Figure 3-14 System Initialize Screen ................................................................................................... 3-10
Figure 3-15 Loadermove Touch Main Menu - Locked ......................................................................... 3-10
Figure 3-16 Password Keypad ............................................................................................................. 3-11
Figure 3-17 Loadermove Touch Main Menu - Unlocked ..................................................................... 3-11
Figure 3-18 Configuration Menu .......................................................................................................... 3-11
Figure 3-19 Magazine and Part Setup ................................................................................................. 3-12
Figure 3-20 Magazine Slots and Conveyor .......................................................................................... 3-13
Figure 3-21 Jog Screen ........................................................................................................................ 3-13
Figure 3-22 Magazine Slot Setup......................................................................................................... 3-14
Figure 3-23 MH-900 Conveyor Rail Setup, Side View ......................................................................... 3-15
Figure 3-24 Carrier In Conveyor Sensor Position - Loader ................................................................. 3-16
Figure 3-25 Carrier Out Conveyor Sensor Position - Loader ............................................................... 3-16
Figure 3-26 Look Down Sensor Position – Unloader and Same-Side Loader .................................... 3-17
Figure 3-27 Adjust Shuttle Forward Limit ............................................................................................. 3-17
Figure 3-28 Gripper Alignment #1 ........................................................................................................ 3-18
Figure 3-29 Finger Openings ............................................................................................................... 3-18
Figure 3-30 Gripper Alignment #2 ........................................................................................................ 3-19
Figure 3-31 Gripper Alignment #3 ........................................................................................................ 3-19
Figure 3-32 Gripper Alignment #4 ........................................................................................................ 3-20
Figure 3-33 Gripper Alignment #5 ........................................................................................................ 3-21
Figure 3-34 Gripper Alignment #6 ........................................................................................................ 3-21
Figure 3-35 Motion System Setup........................................................................................................ 3-22
Figure 3-36 Activating the Test Routine ............................................................................................... 3-23
Figure 3-37 Conveyor Setup 1 ............................................................................................................. 3-24
Figure 3-38 Conveyor Setup 2 ............................................................................................................. 3-24