HOT / COLD WATER PRESSURE WASHER Item 157596 SCOUT P.O.
NORTH STAR - SCOUT Pressure Washer HOT- COLD Congratulations on your purchase of the SCOUT 157596 Pressure Washer! Your pressure washer is made of high quality components to ensure the top performance you demand. Take the time to read this entire manual so you better understand the machine, how to operate it, the maintenance required and the safety precautions. You will find the assembly, operating, maintenance and troubleshooting instructions included.
SAFETY INSTRUCTIONS ! Read and understand these instructions because they have to do with safety. Pay particular attention to the safety symbol throughout this manual. Failure to comply with these instructions may result in personal injury or product damage. ELECTRICAL SAFETY 1. Properly ground this unit. Failure to ensure proper grounding can cause serious personal injury. Never use a two-prong adapter on the three-prong electrical plug that is installed. 2.
GENERAL SAFETY 17. Always wear safety glasses or goggles when operating the unit. 18. Always point the wand away from people and animals. High pressure streams will penetrate the skin. Seek medical attention immediately if fluid penetrates skin. Do not treat as a simple cut. 19. Always release system pressure after shutting off the pressure washer by squeezing the wand trigger. Never leave the unit unattended with system still pressurized. 20. High pressure spray will shatter fragile materials.
ELECTRICAL REQUIREMENTS “The supply and internal wiring of portable high pressure spray washing machines shall have ground-fault-circuitinterpreter (GFCI) which is designed to protect people from line-ground shock hazards”, National Electric Code (NEC) 1987, 422, 8 (d) (3). - All equipment and power cords connected down-line from the GFCI are protected. - GFCI does not protect against line-to-line or line-to-neutral faults. - GFCI does not protect against short circuits or overloads.
INSTALLATION INSTRUCTIONS If installing the SCOUT 157596 indoors or in an enclosed area, observe the following guidelines: - Operate the unit on a level surface to ensure proper lubrification to the water pump. - Be certain the ambient temperature of the environment does not exceed 100°F. This ensures adequate air supply for the burner, - Do not expose the unit to rain, snow or freezing temperatures. - Do not install where dust, vapors or combustible materials will be present.
OPERATING INSTRUCTIONS STARTING THE PRESSURE WASHER BEFORE STARTING THE PRESSURE WASHER 1. Read all safety instructions throughout this manual. 2. Be sure the motor switch is in the “OFF” position, red button pushed. 3. Ensure outlet is the proper voltage (120 volts). 4. Insert the male power plug into a grounded AC outlet. 5. Press and release the “RESET” button on the GFCI power cord. 6. Press “RESET” each time after plugging the GFCI power cord into a power source. COLD WATER OPERATION 1.
HOT WATER OPERATION 1. Fill fuel tank with 4,3 gallons of #l or #2 Diesel. 2. Be sure trigger gun is locked in the “OFF” position and remove the nozzle/wand assembly. 3. Turn the unit on by pushing the pump switch on the control panel. Once the unit starts, squeeze the trigger gun “ON” for 2 minutes to purge all air and mineral deposits from the system. 4. Turn the pump switch to “OFF” position, release the trigger gun and lock in the “OFF” position.
STOPPING THE PRESSURE WASHER ! To protect your safety and the service of your SCOUT 157596, you must follow the procedure for stopping the pressure washer outlined below: 1. Run one gallon of clean water through the used detergent lines. (If detergent has been used during this operation run). 2. Turn burner switch to “OFF” (0 position). 3. Squeeze the trigger and discharge cool water for 3 minutes to cool the burner component. 4. Turn the unit “OFF” with the main switch on the control panel. 5.
MAINTENANCE 1. Inspect and clean the water intake screen on the unit before each use. 2. Always be sure the unit is receiving the proper 120 volts. Be certain the cord is equipped with the appropriate ground prong plug to ensure proper grounding. Electrical cords and connections should not contact water. 3. Always follow STOPPING THE PRESSURE WASHER instruction outlined on page 10 of this manual. 4. Only run pump with water supply turned on all the way. Never allow pump to run dry. 5.
TROUBLESHOOTING SYMPTOMS CAUSES REMEDIES The water pump will not start The motor thermic protection is open Check the mains voltage (+/- 5% tolerance). Check the phases in the plug are connected well. The machine is not going in TOTAL STOP mode (unit in by-pass) The no-return valve does not seal Replace the valve or the gasket and check the pressure valve body wear.
FRAME, COWLING ASSEMBLY EXPLODED WIEW Pos Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 0402 0283 0477 0266 0402 0282 3623 0031 3206 0282 3609 0058 2811 0016 2811 0016 0604 0039 3609 0058 2811 0016 2810 0067 2811 0016 0604 0039 3002 0587 3605 0103 1227 0003 2434 0022 2403 0084 3206 0283 3200 0091 2434 0051 3200 0090 2434 0050 3002 0581 3002 0580 1003 0069 1223 0052 2800 0098 1209 0111 2825 0051 2404 0170 0604 0039 2811 0016 3609 0058 Description Ri
Pos Code 36 37 38 39 40 41 42 43 44 45 46 77 78 2000 0105 1002 0132 2800 0074 3621 0013 3002 0586 0017 0013 2812 0070 2810 0035 0009 0179 0402 0284 2810 0074 1209 0091 2417 0054 Description Nipple Suction Filter Coupling Special Screw External Hose Reel Support Wheel Axle Washer Wheel Ring Wheel Cover - Ø250 Wheel Kit Copper Washer Coupling Note M6x20 Ø20 L=500 Ø20 250x52 Ø20 grigio / grey grigio / grey 3/8" M-F 3/8" Q.
PUMP, MOTOR ASSEMBLY EXPLODED WIEW Pos Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 33 34 35 36 37 3218 0114 3609 0150 1210 0392 1205 0031 1802 0175 3604 0026 3009 0121 1220 0039 1210 0415 0601 0274 2421 0010 1816 0125 0424 0418 3609 0148 2403 0081 3607 0103 3005 0023 3001 0133 1825 0011 1201 0136 0402 0200 3625 0047 3625 0048 0009 0229 2416 0112 1201 0137 1200 0056 0456 0308 2434 0040 2803 0383 1210 0014 1210 0039 3003 0024 1802 0254 Description Note Q.
Pos Code 38 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 83 84 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 140 142 2803 0514 3605 0087 1210 0220 3009 0153 3003 0028 1210 0152 3009 0148 0009 0112 1210 0041 0015 0190 3021 0035 1210 0055 0009 0110 1210 0049 1210 0390 3605 0089 0432 0044 1600 0072 3622 0047 0604 0087 1802 0249 3202 0241 1215 0348 1210 0433 0601 0261 1220 0039
BURNER, BOILER EXPLODED WIEW Pos 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Code 1003 0003 3208 0997 1003 0003 1002 0120 1003 0003 3208 1044 1003 0003 3208 0705 1003 0059 1223 0052 2803 0371 1209 0104 1002 0078 3607 0106 2807 0011 2803 0408 2422 0022 3200 0017 2803 0486 0604 0079 2811 0016 7301 0342 1602 0060 3625 0070 0466 0031 2807 0011 3632 0090 3609 0034 0404 0033 0466 0026 2811 0006 3625 0049 1810 0024 1003 0076 3625 0038 2807 0013 3200 0
Pos 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 Code 0602 0047 0602 0057 3608 0004 3400 0331 2803 0322 0805 0023 2819 0020 3625 0046 0335 0031 1202 0052 0535 0073 3208 0998 3625 0028 0402 0287 3625 0037 0218 0012 3625 0028 0402 0286 0424 0405 0604 0095 2811 0030 2811 0030 3609 0112 3044 0020 0009 0295 2822 0015 1210 0554 2811 0030 3607 0106 1227 0015 0011 0006 1209 0113 0424 0377 1209 0097 1215 0361 3230 0032 3208 1004 1227 0015 3208
ELECTRIC SYSTEM EXPLODED WIEW Pos Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 3625 0003 0460 0030 2416 0095 1410 0061 1817 0066 3623 0007 0457 0042 0402 0280 0204 0041 3230 0032 0434 0021 2434 0040 3625 0074 1805 0044 1805 0045 1805 0047 1210 0555 3043 0037 3001 0523 0604 0061 3226 0083 3609 0199 0456 0305 1223 0052 3002 0590 2815 0015 1610 1146 0604 0061 2811 0037 3607 0234 Description Note Q.
HOSE REEL EXPLODED WIEW Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 30 Code 3202 0270 3019 0038 2811 0015 3606 0014 1802 0211 0468 0002 0468 0001 3019 0037 2431 0007 3623 0015 0602 0052 2812 0080 3019 0037 3202 0018 3623 0019 2803 0480 3202 0018 0602 0051 0009 0165 1210 0232 1210 0232 0009 0165 2812 0080 1602 0059 2408 0151 3208 0996 7002 0255 Description Cap Outer Seeger Washer Hose Reel Stop Spring Mobile Plate Fix Plate Outer Seeger Knob Screw Disc Special Washer Outer See
GUN, HOSE, WAND ASSEMBLY EXPLODED WIEW Pos 1 2 3 4 5 Code 3400 0450 3301 0835 2410 0102 3208 0996 0455 0013 Description Water Nozzle Lance Spray Gun H.P. Hose Nozzle Cleaning Pin Note 15 04 1/4" Meg (Blister) (Blister) (Blister) R1 1/4" L=10mt (Part oh HOSE REEL KIT) Q.
1610 1151 • Rev. 00 • July 2007 CONCENTRATED CLEANING PRODUCTS MAKE YOUR PRESSURE WASHING GO FASTER! P.O.
