M99905B.3 MODEL NUMBER: SERIAL NUMBER: 99905, 99906 ___________ Owner’s Manual Instructions for Assembly, Testing, Operation, Servicing, and Storage NorthStar Broadcast Sprayers: For outdoor use with non-potable liquids such as agricultural pesticides and other water based liquids** WARNING READ and UNDERSTAND the Owner’s Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner’s Manual instructions. READ and FOLLOW chemical label instructions.
Hazard Signal Word Definitions 2
Table of Contents Intended Use ........................................................................................................................... 4 Summary of Important Safety Information .......................................................................... 5 During Assembly During Use • General Chemical Safety • Chemical Application Safety • ATV Vehicle Handling Safety • Chemical Accident Procedures Warning Label Location .......................................................................
Intended Use The sprayer is intended for use in spraying agricultural pesticides and other non-flammable liquids. SPRAYING PESTICIDES: Pesticides are hazardous chemicals that must be handled with caution as directed throughout this manual and on the pesticide label. Pesticides are regulated by the United States Environmental Protection Agency (EPA) and defined as: Any substance or mixture of substances intended for preventing, destroying, repelling, or mitigating any pest.
Summary of Important Safety Information WARNING Read and understand this owner’s manual completely before using the sprayer. Read each chemical label’s instructions before handling the chemical. Improper use of the sprayer or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment. LISTED BELOW is a summary of safety information of particular importance. See individual sections of this owner’s manual for more details.
Summary of Important Safety Information • • • • DO NOT SPRAY when wind speed exceeds 4 MPH in order to minimize spray drift. CLEAR work area of people/ pets and POST warning notices to restrict access for the period recommended on chemical label. KEEP sprayer and spray materials away from children/pets. Pesticides can be especially toxic to children and animals. DO NOT ALLOW anyone younger than 16 to operate sprayer since pesticides are especially toxic to children.
Summary of Important Safety Information 2. Seek medical advice if instructed on the label or the victim experiences symptoms of harmful effects. Bring the chemical label for reference. Poisoning by ingestion or inhalation In case of poisoning from ingestion or inhalation: If the victim has collapsed or is not breathing, call 911. Otherwise: 1. If you are the victim, immediately seek assistance from nearby personnel because you may become incapacitated. 2.
Warning Label Location WARNING READ and UNDERSTAND the Owner’s Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner’s Manual instructions. READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals, which must be handled carefully. KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily chemical contact, poisoning, and spills require immediate response.
Unpacking Closely inspect all contents in the shipping carton. Note that some parts are shipped inside the tank. • If you have damaged components: Contact the freight company that delivered the unit and file a claim.
Unpacking Manual bag Gun Clip 798480 (Qty 2) Hose Clamp, 3/8" 30746 (Qty 2) 5/16" USS Flat Washer 82021 (Qty 6) #10-24 x 1/2" screw 82059 (Qty 4) 5/16" x 3/4" bolt 82015 (Qty 6) Broadcast nozzle 36576 (Qty 1) Hook & Loop Set 35363 (Qty 1) Wire harness w/switch 793521 (Qty 1) 10
Assembly (continued) Step 1 – Install broadcast lance clip to tank • Install broadcast lance clip with two Tools Needed • Phillips screw driver #10-24 x 1/2" screws to tank.
Assembly (continued) Step 2 – Install broadcast lance • Pull broadcast hose through side cover. • Attach hose to hose barb using hose • Tools Needed • Screwdriver clamp. Thread broadcast nozzle hand tight onto the end of the lance. Orient nozzle so it is pointed toward the ground (screw in 12 o’clock position).
Assembly (continued) Step 3 – Attach broadcast lance assembly to broadcast lance clip Tools Needed • N/A Broadcast lance clip Broadcast lance assembly Fig06525 13
Assembly (continued) Step 4 – Install handles • Install both handles to tank. • Attach with 4 washers and bolts. • Tighten all bolts 5 Ft-lbs.
Assembly (continued) Step 5 – Install gun clips • Install both gun clips to tank. • Attach with two #10-24 x 1/2" screws.
Assembly (continued) Step 6 – Install hose wrap • Install hose wrap to one side of tank. • Attach with 2 washers and bolts. • Tighten all bolts to 5 Ft-lbs.
Assembly (continued) Step 7 – Route the hose through Gun clips • Route gun hose through gun clips. • Tighten hose clamp at the end of gun hose as Tools Needed • Screwdriver shown in figure below.
Assembly (continued) Step 8 – Attach sprayer to vehicle • Secure the sprayer tank to your ATV rack with • • Tools Needed • N/A two tank straps. If your vehicle battery will be inaccessible after the sprayer is attached, proceed to step 10. Prior to performing this step Secure the sprayer tank to your ATV rack with two tank straps. NOTE: This sprayer does not include tank straps.
Assembly (continued) Step 9: Connect remote switch to vehicle battery WARNING • Batteries are hazardous because they contain caustic acid, can emit explosive gases, and can cause electric shock. • Caution must be exercised when making connections to a battery to avoid shock and contact with the acid, and to prevent any sparking that could lead to an explosion.
Assembly (continued) 6. Attach sprayer to vehicle if you haven’t yet If you have not yet mounted the sprayer to your vehicle, do so at this time following the instructions in “Step Nine: Attach Sprayer to Vehicle”. 7. Disconnect after use AFTER EACH USE, disconnect power to the sprayer by disconnecting the sprayer’s pump cord from the remote switch – the remote switch may remain connected to the battery. NOTE: It is important to disconnect power to the sprayer when not in use for safety reasons.
Machine Components (Model # 99905, 99906) Fig06456 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Hose Wrap. The built-in hose wrap provides a storage location for the gun hose on the tank. Gun Hose. The 15 foot gun hose transfers chemical from the pump to the spray gun. Fill Cap. The fill cap has a vent to allow air to enter the tank as the chemical is dispensed. Sprayer Pump. The sprayer pump makes the chemical flow to the spray gun and the nozzle. Drain cap.
Operation – Important Safety Information Now that you have completed and tested your assembly, there is some important safety and health information you need to know with regard to handling and spraying chemicals, as well as vehicle handling with the sprayer attached. WARNING Carefully read and make sure you understand the following safety information before using the sprayer. General Chemical Safety: WARNING • • • • • • • • • • • • • • • Pesticides are hazardous chemicals.
Operation – Important Safety Information (continued) Chemical Application Safety: WARNING • • • • • • • • • • • • • • • • • • • Caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment. Heed the warnings below and follow all instructions carefully. Before Spraying Sprayer prep. ALWAYS inspect and prepare the sprayer before use according to the directions provided in this manual. Keep sprayer off.
Operation – Important Safety Information (continued) ATV Vehicle Handling Safety: WARNING Serious injury can occur if the ATV on which the sprayer is mounted is driven unsafely. • • • • • Driver age. You must be 16 years of age or older to operate the ATV with the sprayer attached. Less stable. Be aware that all vehicle handling will be affected with the filled sprayer attached.
Operation – Important Safety Information (continued) 2. Seek medical advice if instructed on the label, or if the victim experiences symptoms of harmful effects such as burning, swelling, nausea, chest pain, difficulty breathing, dizziness or confusion. When seeking medical advice, be sure to bring the chemical product label. Poisoning by ingestion or inhalation In case of poisoning from ingestion or inhalation: Chemical spills Chemical spills must be quickly contained and properly cleaned up.
Operation – Preparing the Sprayer for Each Use If the sprayer has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE. WARNING • • • Read instructions below carefully for inspecting and preparing the sprayer. Damaged or clogged equipment could result in leaks or uncontrolled spray. Leaks could result in injury to the operator or bystanders from chemical exposure, or cause damage to the environment. Important safety rules: • Power off.
Operation – Using the Sprayer Step 1: Assess wind conditions and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. WARNING Do not spray if wind speeds are greater than 4 MPH or if there are bystanders in the intended spray area. 1. Assess wind speed Assess weather conditions to ensure that it is not too windy to spray. DO NOT SPRAY if wind speeds are greater than 4 MPH.
Operation – Using the Sprayer (continued) 6. Ensure tank flushed 7. Check drain cap Ensure tank is flushed of all chemicals from prior uses. - Chemicals can interact dangerously when mixed, and residue chemicals are also a health hazard. Before filling tank, ensure drain cap is securely tightened. Drain cap Fig06405 8. Fill tank Add pesticide to tank through fill cap: 1. 2. 3. Confirm the chemical/water dilution ratios specified on the chemical label.
Operation – Using the Sprayer (continued) Step 3: Operate the sprayer. (Models 99905 and 99906) WARNING • ALWAYS wear personal protective equipment as directed on the chemical label when spraying. • Long pants and sleeves, chemical-resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required depending on the particular pesticide. 1. Review safety information 2. Wear personal protective equipment 3.
Operation – Using the Sprayer (continued) 6. Close broadcast valve Turn the broadcast nozzle to the off position. OFF position 7. Operate broadcast spraying system A. Move broadcast lance into the broadcast position Ensure power to the pump is off, then lift the broadcast lance out of its stored position and click the lance into its broadcast position. Stored position Fig06460 Broadcast position Fig06461 B. Locate broadcast lance valve Ensure the valve is in the off position.
Operation – Using the Sprayer (continued) C. Ensure correct spray pattern Rotate the broadcast nozzle, if needed, so that the spray pattern is pointed down and evenly distributed. The screw on the front of the nozzle should be at the 12 o'clock position. Screw should be at 12 o'clock position. use a 7/8" wrench to Note: It is not unusual for the make adjustments. operator to be exposed to chemical drips while adjusting the broadcast nozzle. Wear chemical resistant gloves. D.
Operation – Using the Sprayer (continued) F. Ensure uniform coverage To ensure proper coverage, overlap the ends of the spray pattern 12”. Use the tables in Appendix A to determine what speed to drive your vehicle for the desired application rate. Correct 12” Overlap 12” Overlap Incorrect IMPORTANT: Make sure broadcast nozzle is oriented to spray straight down before you start. An incorrectly positioned broadcast nozzle may spray chemicals on you or others.
Operation – Using the Sprayer (continued) Step 4: Clean sprayer and decontaminate after use. When done using the sprayer, it is important to clean the sprayer and decontaminate yourself. Do not store the sprayer with chemicals in the tank, as it is unsafe and could also result in damage to the equipment. WARNING • Cleanup and decontamination procedures must be followed after each use.
Storage When not in use, store the sprayer indoors. For long term or winter storage, prepare the sprayer by running RV antifreeze through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. CAUTION • The sprayer will be damaged if it freezes. • Protect the sprayer from freezing during storage by following the instructions below. Preparing for storage: 1. Add antifreeze Pour 1 gallon of RV antifreeze into the tank.
Troubleshooting WARNING Before troubleshooting or attempting to service, read the following safety rules to avoid accidental exposure to chemical and also risk of electric shock. Note: A reserve, clean container capable of holding at least 16 gallons (Model # 99905) or 26 gallons (Model # 99906) should be kept for use when the sprayer tank needs to be emptied temporarily for repairs.
Specifications Specifications Electrical System Requirements Spot Sprayer Model no. Electrical connection VDC 99905, 99906 12 Model # Sprayer Tank Maximum Capacity in Gallons (Litres) 99905, 99906 99905 99906 99905 Overall Dimensions in Inch (cm) 99906 99905 99906 Dry Weight / Weight full of water in lbs (kgs) Max. Amp draw from pump in Amps 8 Max. Max. GPM Pressure in [LPM] PSI (bar) 2.2 [8.3] 70 (4.8) 16 (60) 26 (98) 20.5" x 18" x 13.
Exploded View–99905/99906–Rev B.
Exploded View–99905/99906–Rev B.3 Ref# Part# Description 1 2682272 2272 (2.2gpm QC pump) 2 798618 Wire harness, panel mount 3 793521 Wire harness with switch 4 798530 Suction tube 5 798532 Gasket, suction tube 6 798531 Swivel nut, 1/2" NPS 7 789882 Strainer 8 798617 Hose, 1/2" wire rein., 470mm 9 797792 Hose clamp, 1/2" 10 787197 Fitting, QC x 1/2" elbow 11 82061 Screw, #10-24 x 1 1/8" 12 82068 #10 flat washer10-24 13 82668 M4X.7-14 mm screw 14 82669 M4X.
Exploded View- 2682272 Ref# 1 2 3 4 5 6 7 8 N/A Part# 800132 800428 794988 794989 787015 787011 786953 A2682272 787381 Description Motor assembly Base plate assembly Diaphragm assembly Valve plate assembly Quick connect clip Upper housing assembly Pressure switch assembly Complete pump head assembly Replacement fuse 39 Qty 1 1 1 1 2 1 1 1 1
Appendix A – Broadcast Spray Calibration Tables Models 99905 & 99906 Below are some guidelines to help you calibrate your broadcast sprayer. This is a very important step in operating the broadcast sprayer such that not too much or too little chemical is applied. 2. Using Table 1, find a table that corresponds with the chemical manufacturer’s suggested application rate (gallons per acre, gallons per 1000 sq. ft., or gallons per 100 sq. ft.).
Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care. Treat this unit like the high quality piece of machinery it is. Neglect and improper handling may impair its performance.
Northern Tool + Equipment Co., Inc. Burnsville, MN 55306 NorthernTool.
