Product Manual

ManualsBrandsNorthStar ManualsLawn & GardenBoom Conversion Kit

M94996A.1

Owner’s Manual

Instructions for Assembly and Operation for sprayer models:

2681022, 26810011, 2681201, 2681101, 26812101,

2287182, 99916, 99917

Boom Conversion Kit:

Outdoor agriculture sprayer attachment used to convert NorthStar spot sprayers

to broadcast sprayers.

WARNING

READ and UNDERSTAND the Owner’s Manual completely before using this item.

Assemble, test, and use only in accordance with the Owner’s Manual instructions.

READ and FOLLOW chemical safety instructions. Pesticides are hazardous chemicals.

KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily

chemical contact, poisoning, and spills require immediate response.

AVOID inhaling, ingesting, or coming into contact with any chemicals.

WEAR personal protective gear when operating, cleaning, and servicing the sprayer.

KEEP pump and spray materials away from children and pets. Pesticides are especially

toxic to them.

DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid

unintentional spray release.

ALWAYS keep a fire extinguisher rated “ABC” nearby.

Improper use of the sprayer or handling of chemicals could result in serious injury or

illness to the operator or nearby persons/animals, or could cause damage to the

environment.

** This conversion kit is recommended for use in spraying non-flammable liquids such as pesticides,

water for plants/trees or dust control, ice control chemicals, or water-based non-flammable sealants

or stains for outdoor wood surfaces. However, WE RECOMMEND THAT THE CONVERSION

KIT NOT BE USED FOR OTHER PURPOSES ONCE IT HAS BEEN USED FOR SPRAYING

PESTICIDES. Any chemical will leave some residual in the conversion kit, even after the

conversion kit has been properly cleaned. These residual chemicals can have unexpected effects on

future uses. For example, spraying water or other liquids that are contaminated with residual

pesticide may result in unforeseen hazards to plant or animal life.

Any Questions, Comments, Problems, or Parts Orders

Call NorthStar Product Support 1-800-270-0810

ITEM NUMBER: 94996

SERIAL NUMBER: __________

Summary of content (30 pages)

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M94996A.1 ITEM NUMBER: 94996 SERIAL NUMBER: __________ Owner’s Manual Instructions for Assembly and Operation for sprayer models: 2681022, 26810011, 2681201, 2681101, 26812101, 2287182, 99916, 99917 Boom Conversion Kit: Outdoor agriculture sprayer attachment used to convert NorthStar spot sprayers to broadcast sprayers. WARNING READ and UNDERSTAND the Owner’s Manual completely before using this item. Assemble, test, and use only in accordance with the Owner’s Manual instructions.
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Hazard Signal Word Definitions 2
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Table of Contents Intended Use ........................................................................................................................................ 4 Summary of Important Safety Information ...................................................................................... 5 During Assembly During Operation  General Chemical Safety  Chemical Applicator Safety  Chemical Accident Procedures Unpacking and Sprayer Identification .........................................................
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Intended Use The product is intended for use in spraying agricultural pesticides and other nonflammable liquids. SPRAYING PESTICIDES: Pesticides are hazardous chemicals that must be handled with caution as directed throughout this manual and on the pesticide label. Pesticides are regulated by the United States Environmental Protection Agency (EPA) and defined as: Any substance or mixture of substances intended for preventing, destroying, repelling, or mitigating any pest.
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Summary of Important Information WARNING Read and understand this owner’s manual completely before using the conversion kit. Read each chemical label’s instructions before handling the chemical. Improper use of the conversion kit or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment. LISTED BELOW is a summary of safety information of particular importance.
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Summary of Important Information        EXERCISE EXTRA CAUTION when spraying near areas accessible to children and pets. CLEAN up spills immediately per instructions on the chemical label. TURN OFF power to sprayer, and RELIEVE system pressure before leaving sprayer unattended. SEE Troubleshooting section of this manual before attempting any repairs. Wear personal protective equipment and follow safety instructions.
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Unpacking and Sprayer Identification Unpack and inspect parts  If you have damaged components: Contact the freight company that delivered the unit to report the damage. Then, contact NorthStar Product Support at 1-800-270-0810.  If you have missing components: Contact NorthStar Product Support at 1-800-270-0810.
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Unpacking and Sprayer Identification Drill Template Sheet Use the four circle template when drilling the pump mounting holes on the sprayer tank. The position of the holes needed for each sprayer model is indicated by an X on the template.
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Unpacking and Sprayer Identification Identify your sprayer  Your sprayer model number can be found on the serial number decal located on the pump. If you cannot locate the model number on your serial number decal, refer to the table below to determine the model number of your sprayer. Turn to the assembly section for your sprayer on the page number listed in the table.
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Installation—2681022 Step One: Disconnect pump from power supply Step Two: Disconnect inlet and outlet fittings from pump  Remove steel clips from inlet and outlet ports of the pump.  Pull inlet and outlet fittings out of the pump. Do not disconnect hoses from fittings. Step Three: Remove pump from sprayer  Remove four screws from pump mounting feet.  Remove pump from sprayer. Step Four: Assemble fittings to regulator  Remove steel clips from outlet and bypass ports of regulator.
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Installation—2681022 Step Seven: Install rubber grommet (784519) into hole in tank  Apply soap to rubber grommet.  Press grommet into the 9/16" hole in the sprayer tank. Ensure the bottom lip of the grommet is fully through the hole, and the top lip is flush with the top of the tank. Step Eight: Reinstall pump onto sprayer  Apply soap to bypass fitting on regulator.  Press bypass fitting into the grommet.  Reinstall four screws through pump feet and into threaded holes in the tank.
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Installation—26810011 and 2681201 Step One: Disconnect pump from power supply Step Two: Disconnect inlet and outlet fittings from pump  Slide red QC clips open on the inlet and outlet ports of the pump.  Pull inlet and outlet fittings out of the pump.  Loosen hose clamp on outlet hose and remove outlet hose from outlet fitting.  Do not disconnect inlet hose from inlet fitting. Step Three: Remove pump from sprayer  Remove four screws from pump mounting feet.  Remove pump from sprayer.
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Installation—26810011 and 2681201 Step Seven: Install rubber grommet (784519) into hole in tank  Apply soap to rubber grommet.  Press grommet into the 9/16" hole in the sprayer tank. Ensure the bottom lip of the grommet is fully through the hole, and the top lip is flush with the top of the tank. Step Eight: Reinstall pump onto sprayer  Apply soap to bypass fitting on regulator.  Press bypass fitting into the grommet.  Reinstall four screws through pump feet and into threaded holes in the tank.
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Installation—2681101 and 26812101 Step One: Disconnect pump from power supply Step Two: Disconnect inlet and outlet fittings from pump  Slide red QC clips open on the inlet and outlet ports of the pump.  Pull inlet and outlet fittings out of the pump.  Loosen hose clamp on outlet hose and broadcast hose and remove 1/4" NPT x 3/8" straight HB fitting from outlet fitting.  Do not disconnect inlet hose from inlet fitting. Step Three: Remove pump from sprayer  Remove four screws from pump mounting feet.
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Installation—2681101 and 26812101 Step Seven: Install rubber grommet (784519) into hole in tank  Apply soap to rubber grommet.  Press grommet into the 9/16" hole in the sprayer tank. Ensure the bottom lip of the grommet is fully through the hole, and the top lip is flush with the top of the tank. Step Eight: Reinstall pump onto sprayer  Apply soap to bypass fitting on regulator.  Press bypass fitting into the grommet.  Reinstall four screws through pump feet and into threaded holes in the tank.
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Installation—2681101 and 26812101 Step Ten: Remove broadcast lance from sprayer Fig06565  Sprayer is now ready for boom kit installation. See manual that came with boom kit for further instructions. Note: Sprayer will be rotated on ATV to face opposite direction for boom kits.
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Installation—2287182 Step One: Disconnect pump from power supply Step Two: Disconnect inlet and outlet fittings from pump  Slide red QC clips open on the inlet and outlet ports of the pump.  Pull inlet and outlet fittings out of the pump.  Loosen hose clamp on inlet, outlet, and broadcast hoses and remove hoses from fittings. Retain QC x 1/2" HB elbow inlet fitting. Discard outlet fittings. Step Three: Remove pump from sprayer  Remove four screws from pump mounting feet.  Remove pump from sprayer.
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Installation—2287182   Using a 9/16" drill bit (not included) drill a hole through the top of the tank in the marked position. Remove plastic debris from inside the tank (if chemicals have been used inside the tank, refer to pg. 25 step 4 for personal decontamination after removing debris). Step Eight: Install rubber grommet (784519) into hole in tank  Apply soap to rubber grommet.  Press grommet into the 9/16" hole in the sprayer tank.
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Installation—2287182 Step Ten: Reinstall hoses  Install inlet hose onto inlet fitting in the inlet port of the pump. To insert quick connect fittings, lubricate O-ring with water and twist fitting while inserting into pump port. Secure with hose clamp.  Install gun hose onto 3/8" HB elbow fitting in the 1/4" NPT port of the regulator. Secure with hose clamp.  Sprayer is now ready for boom kit installation. See manual that came with boom kit for further instructions.
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Installation—99916 and 99917 Step One: Disconnect pump from power supply Step Two: Disconnect inlet and outlet fittings from pump  Slide red QC clips open on the inlet and outlet ports of the pump.  Pull inlet and outlet fittings out of the pump.  Loosen hose clamp on outlet hose and remove outlet hose from outlet fitting.  Do not disconnect inlet hose from inlet fitting. Step Three: Remove pump from sprayer  Remove four screws from pump mounting feet.  Remove pump from sprayer.
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Installation—99916 and 99917 Step Seven: Install rubber grommet (784519) into hole in tank  Apply soap to rubber grommet.  Press grommet into the 9/16" hole in the sprayer tank. Ensure the bottom lip of the grommet is fully through the hole, and the top lip is flush with the top of the tank. Step Eight: Reinstall pump onto sprayer  Apply soap to bypass fitting on regulator.  Press bypass fitting into the grommet.  Reinstall four screws through pump feet and into threaded holes in the tank.
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Operation – Using the Regulator If the regulator has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE. WARNING Read instructions below carefully for inspecting and preparing the regulator. Damaged or clogged equipment could result in leaks or uncontrolled spray. Leaks could result in injury to the operator or bystanders from chemical exposure, or cause damage to the environment. Important safety rules:    Power off.
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Operation – Using the Regulator Step One: Assess wind conditions and clear work area Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. WARNING Do not spray if wind speeds are greater than 4 MPH or if there are bystanders in the intended spray area. 1. Assess wind speed Assess weather conditions to ensure that it is not too windy to spray. DO NOT SPRAY if wind speeds are greater than 4 MPH.
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Operation – Using the Regulator 4. Turn pump on 5. Begin spraying The pump will build pressure until the shut off pressure is reached. Once the shut off pressure is reached, the pump motor will turn off. Actuate the spray gun trigger or open the valve(s) to the boom nozzles. Adjust spray gun nozzle to desired spray pattern and/or make sure the boom nozzles are free of debris. 6. Adjust pressure Turn regulator knob counter-clockwise to reduce and set the desired spraying pressure.
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Operation – Using the Regulator Step Three: Clean regulator and decontaminate after use When done using the regulator, it is important to clean the regulator and decontaminate yourself. Do not store the regulator when saturated with chemicals, as it is unsafe and could also result in damage to the equipment. WARNING Cleanup and decontamination procedures must be followed after each use.
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Storage Prepare the regulator for end-of-season storage by running RV antifreeze through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. CAUTION The regulator may be damaged if it freezes. Protect the regulator from freezing during storage by following the instructions below. Preparing for storage: 1. Add antifreeze Pour RV antifreeze into the pump system.
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Specifications Ports Inlet………………………………………………... Quick connect, ¾" male Outlet……………………………………………… Quick connect, ¾" female Bypass……………………………………………... Quick connect, ¾" female Gauge (2)…………………………………………... NPT, ¼" female Maximum pressure…………………………………….. 100 psi (7 bar) Maximum flow………………………………………….7.
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Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care. Treat this unit like the high quality piece of machinery it is. Neglect and improper handling may impair its performance.
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Northern Tool + Equipment Co., Inc. Burnsville, MN 55306 NorthernTool.