M999884A.1 ITEM NUMBER: 999884 SERIAL NUMBER: _____________ Owner’s Manual Instructions for Assembly, Testing, Operation, Servicing, and Storage Disinfecting Skid Sprayer: For use with disinfecting bleach solutions up to 1800ppm** WARNING READ and UNDERSTAND the Owner’s Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner’s Manual instructions. DO NOT mix bleach with any other chemicals. Not for use with any other chemicals.
Hazard Signal Word Definitions 2
Table of Contents Intended Use ................................................................................................................................. 4 Summary of Important Safety Information ................................................................................5 During Assembly During Operation • General Chemical Safety • Chemical Application Safety • Transporting Safety • Chemical Accident Procedures During Storage / Troubleshooting Warning Label Locations ...........................
Intended Use The sprayer is intended for use in spraying disinfecting bleach solutions of 1800ppm or less. SPRAYING CHEMICALS: Hazardous chemicals must be handled with caution as directed throughout this manual and on the chemical label. A bleach concentration higher than 1800ppm will reduce the life of the product. The sprayer is intended for use in spraying chemicals in liquid form only. The sprayer is NOT intended for use in spraying chemicals in dry or aerosolized form, or for use with fumigants.
Summary of Important Safety Information WARNING Read and understand this owner's manual completely before using the sprayer. Read each chemical label's instructions before handling the chemical. Improper use of the sprayer or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment. LISTED BELOW is a summary of safety information of particular importance. See individual sections of this owner’s manual for more details.
Summary of Important Safety Information During Spraying • DO NOT OVERAPPLY chemical. Apply at rate recommended by chemical manufacturer. Excess can be dangerous to humans/animals, damage desirable plants, and contaminate soil and water sources. • DO NOT EAT, DRINK, SMOKE, RUB YOUR EYES, or TOUCH YOUR BARE SKIN while handling chemicals and spraying. • NEVER POINT THE SPRAY GUN at people or animals. • DO NOT SPRAY near open flames or sources of heat.
Summary of Important Safety Information Chemical accident procedures Immediate response is necessary in the event of sprayer leaks, bodily chemical contact, poisoning, or spills. See instructions below: Sprayer leak Bodily chemical contact If the sprayer develops a leak, immediately stop spraying. Turn off power to the sprayer and follow directions below, as applicable. Personal contamination can occur when chemicals splash, spill, or spray directly onto a person. 1.
Warning Label Location Part# 32362 779260 802168 802169 39259 Description Decal, Antifreeze Decal, Rinse/Flush Decal, Bleach Warning Decal, Sprayer Warning Decal, Carbon Monoxide Always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels or unsafe operation could result. To order replacement safety labels, call Ironton Product Support at 1-877-234-6869.
Unpacking Closely inspect all contents in the shipping carton. Note that some parts are shipped inside the tank. • If you have missing or damaged components, please contact NorthStar Product Support at 1-800-270-0810. The following items are found in the manual bag.
Assembly Step One: Attach hose reel handle to the hose reel. Attach the hose reel handle to the hose reel with the handle bolt and handle nut. Handle nut Handle Handle bolt Hose reel Step Two: Install lance clips. Use (2) #10 screws and (2) #10 nuts to fasten the lance clips to the frame.
Assembly Step Three: Attach lance extension and/or nozzle to spray gun. Note: The spray gun can be operated with or without the lance. To operate without the lance: 1. Remove the thread protecting nut that is shipped on the outlet of the spray gun. 2. Thread nozzle onto spray gun outlet. Remove thread protecting nut Spray gun Nozzle To operate with the lance: 1. Remove the thread protecting nut that is shipped on the outlet of the spray gun. 2. Thread lance onto spray gun outlet. 3.
Assembly Step Four: Attach spray gun to hose. Connect the hose from the hose reel to the spray gun by following the hose clamp installation instructions. Hose clamp installation instructions: i) Slide hose clamp over the end of the hose. ii) Push the hose onto the hose barb. iii) Slide the hose clamp over the hose barb.
Assembly Step Six: Check and test completed assembly WARNING Check and test completed assembly Serious injury could result from chemical leaks if sprayer is improperly assembled or the design of the sprayer is modified. Follow the steps below to ensure the sprayer is properly assembled. Never modify the sprayer's design. 1.
Machine Components 1. Fill Cap: The fill cap is vented to allow air to enter the tank as the chemical is used but doesn’t allow chemical to escape the tank. 2. Sprayer Tank: The sprayer tank holds the chemical. 3. Hose Reel: The hose reel is the storage location for the gun hose. 4. Gun Hose: The gun hose transfers the chemical from the sprayer to the spray gun. 5. Pressure Regulator: Turn the pressure regulator until the sprayer is running at the desired pressure. Do not exceed 350PSI. 6.
Operation – Important Safety Information Now that you have completed and tested your assembly, there is some important safety and health information you need to know with regard to handling and spraying chemicals, as well as vehicle handling with the sprayer attached. WARNING Carefully read and make sure you understand the following safety information before using the sprayer. General Chemical Safety: WARNING • Heed the warnings below and follow all instructions carefully.
Operation – Important Safety Information Chemical Application Safety: WARNING • Caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment. • Heed the warnings below and follow all instructions carefully. • • • • • • • • • • • • • • • • • • Before Spraying Sprayer prep. ALWAYS inspect and prepare the sprayer before use according to the directions provided in this manual. Fueling. Follow instructions in this manual for safely fueling the engine.
Operation – Important Safety Information Transporting Safety: WARNING Serious injury can occur if the vehicle on which the sprayer is mounted is driven unsafely. • • • • • • • • Read vehicle instructions. Review safety instructions in your vehicle manual with regard to carrying heavy cargo loads. Driver age. You must be 16 years of age or older to drive the vehicle with the filled sprayer attached. Vehicle handling. Be aware that vehicle handling will be affected when driving with the filled sprayer.
Operation – Important Safety Information Poisoning by ingestion or inhalation Chemical spills 2. Seek medical advice if instructed on the label, or if the victim experiences symptoms of harmful effects such as burning, swelling, nausea, chest pain, difficulty breathing, dizziness or confusion. When seeking medical advice, be sure to bring the chemical product label. In case of poisoning from ingestion or inhalation: IF THE VICTIM HAS COLLAPSED OR IS NOT BREATHING, CALL 911. Otherwise: 1.
Operation – Preparing the Sprayer for Each Use Step One: Inspect/Repair If the sprayer has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE. WARNING • • • Read instructions below carefully for inspecting and preparing the sprayer. Damaged or clogged equipment could result in leaks or uncontrolled spray. Leaks could result in injury to the operator or bystanders from chemical exposure, or cause damage to the environment. Important safety rules: • • • Power off.
Operation – Preparing the Sprayer for Each Use 4. Inspect & repair Inspect and test the sprayer thoroughly a. Inspect hoses for exposed mesh and holes. Replace all worn or damaged hoses. b. Inspect fittings for cracks and leaks. Replace all damaged fittings with original NorthStar parts. c. Inspect tank for cracks. d. Check to be sure all nuts, bolts, and screws are tight. e. Ensure tank straps are snug. f. Check oil levels in pump and gearbox. See pump owner’s manual. g. Check oil level in engine.
Operation – Preparing the Sprayer for Each Use Step Two: Fueling WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Use extreme care when handling gasoline. 1. Engine off / cool The engine must be off and allowed to cool at least two minutes before adding fuel. WARNING: A running engine is hot enough to ignite fuel. Never add fuel or remove gas cap if engine is running or still hot. 2. Outdoor location Fill fuel tank outdoors – never indoors.
Operation – Using the Sprayer Step One: Assess wind conditions and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. WARNING Do not spray if wind speeds are greater than 4 MPH or if there are bystanders in the intended spray area. 1. Assess wind speed Assess weather conditions to ensure that it is not too windy to spray. DO NOT SPRAY if wind speeds are greater than 4 MPH.
Operation – Using the Sprayer Step Three: Fill the sprayer. WARNING • • ALWAYS wear personal protective equipment as directed on the chemical label when handling chemicals. Long pants and sleeves, chemical resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required. Fill the sprayer using the following steps: 1.
Operation – Using the Sprayer 8. Fill tank Add chemical to tank through fill cap: a) Confirm the chemical/water dilution ratios specified on the chemical label. The sprayer is rated for disinfecting bleach concentrations up to 1800ppm. b) Determine chemical and water volumes needed for the planned application, taking into consideration that maximum tank capacity is 55 gallons.
Operation – Using the Sprayer Step Four: Operate the sprayer. WARNING • • ALWAYS wear personal protective equipment as directed on the chemical label when spraying. Long pants and sleeves, chemical resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required. 1. Review safety information Review the “Operation – Important Safety Information” related to Chemical Application Safety and Transportation Safety provided in this manual. 2.
Operation – Using the Sprayer 5. Rotate bypass lever to start Rotate the bypass lever to the START position. Bypass lever start position 6. Start engine Consult the engine Owner’s Manual for starting the engine. 7. Rotate bypass lever to run Rotate the bypass lever to the RUN position.
Operation – Using the Sprayer 8. Begin agitation if needed 1. Decide if agitation is required. Some formulations of liquid chemicals do not remain in solution and should be agitated to maintain a uniform mix. This sprayer is equipped with an agitator that should be used when spraying chemicals classified as “flowable” (“F” or “L”), “wettable powder” (“WP” or “W”), “emulsion” (“EC” or “E”), “microencapsulated” (“M”), or water dispersible granules (“WDG” or “DF”).
Operation – Using the Sprayer 9. Adjust pressure as needed Turn the pressure regulator until desired pressure is achieved. Turn clockwise to increase pressure, counterclockwise to decrease pressure. Do not exceed 350psi. Pressure regulator Pressure gauge 10. Operate spray gun (as needed for application) Proper Operation of the Spray Gun. 1. Squeeze the handle to begin spraying. 2. To change nozzles, use a 13/16 wrench to remove the nozzle and nozzle adapter from the spray gun or lance extension. 3.
Operation – Using the Sprayer Step Five: Clean sprayer and decontaminate after use. When done using the sprayer, it is important to clean the sprayer and decontaminate yourself. Do not store the sprayer with chemicals in the tank, as it is unsafe and could also result in damage to the equipment. WARNING • Clean-up and decontamination procedures must be followed after each use.
Operation – Using the Sprayer 2. Unused chemical 3. Flush sprayer 4. Decontaminate & launder Properly store or dispose of unused chemical: a) If the unused chemical is to be stored for future use: Store all unused chemical in its original, or a suitably marked, container in a secure location out of the reach of children & animals.
Storage Prepare the sprayer for end-of-season storage by running RV antifreeze (DO NOT USE automotive antifreeze) through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. WARNING Gasoline vapors can ignite and cause a fire. Select a well-ventilated storage area away from sources of heat, flame, or sparks. CAUTION • The pump will be damaged if it freezes. • Protect the pump from freezing during storage by following the instructions below.
Troubleshooting WARNING Before troubleshooting or attempting to service, read the following safety rules to avoid accidental exposure to chemical and risk of electric shock. Note: A reserve, clean container capable of holding at least 55 gallons should be kept for use when the sprayer tank needs to be emptied temporarily for repairs. It is advisable to purchase a reserve tank suitable for chemical storage from Northern Tool and Equipment for use in these circumstances.
Specifications Sprayer Specifications Engine……………………………… Pump………………………………. Pump Oil…………………………… Tank Maximum Capacity…………. Maximum GPM……………………. Maximum Pressure………………… Spray gun hose length……………… Maximum hose reel capacity………. Overall Dimensions………………... Dry Weight…………………………. Weight full of liquid………………. Component Materials* Tank............................…. Fittings…………………. Suction line ball valve…. Suction line strainer……. Hose............................…. Pump...........................….
Exploded View – Rev A.
Exploded View – Rev A.
Pump Exploded View 36
Pump Exploded View Reference Part Number Description Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 0437001700 0601023500 0010001200 2813007300 0001029100 0409001900 1210005300 0438006500 3002049100 0019008600 3609017300 0205005900 2409002300 3011000600 3020002000 0400006900 1800002000 0602003300 3605002700 Bearing Spacer Conn rod ring Conn rod washer Shaft Gear O-ring Bearing Support Oil seal Screw Conn rod ass'y Piston Pin Retaining clip Piston sleeve Diaphragm Disc Screw 1 1 2 1 1 1 1 1 1 1 4
Pump Exploded View MC 25 Regulator CO1204067400 38
Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care. Treat this unit like the high-quality piece of machinery it is. Neglect and improper handling may impair its performance.
WARNING: This product can expose you to chemicals including gasoline engine exhaust, which is known to the State of California to cause cancer, and carbon monoxide, which is known to the State of California to cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. Manufactured by Northern Tool + Equipment Co., 2800 Southcross Drive West P.O.
