Product Manual

1
Owner’s Manual
Instructions for Installation/Set-up, Operation, Servicing, & Storage
Portable Outdoor Use-Only, Direct-Driven Replacement Generator
1659200 - 3,000 Watt Continuous (3,500 Watt Surge) Capacity
1659201 - 4,000 Watt Continuous (4,500 Watt Surge) Capacity
1659202 - 6,000 Watt Continuous (6,500 Watt Surge) Capacity
WARNING
READ and UNDERSTAND this manual completely before using the generator! Failure to properly set up, operate, and maintain this
generator could result in serious injury or death from carbon monoxide poisoning, electric shock, entanglement, fire, or burns. In
addition, an improperly secured generator can lift or flip and cause severe injury. In particular, be aware of the following hazards:
CO Poisoning
The running engine gives off carbon monoxide, a poisonous gas that can kill you. You CANNOT smell it, see it, or taste it.
 ONLY run generator-engine assembly OUTDOORS and AWAY from building air intakes. NEVER run inside any enclosed or semi-
enclosed spaces, including homes, basements, garages, sheds, and boxes. These spaces can trap poisonous gases, EVEN if you run a fan or
open windows.
 Install carbon monoxide alarms inside nearby structures/buildings (battery-operated, or plug-in with battery backup).
Electric shock / Electrocution
 High voltage electricity from generator can kill. DO NOT operate in wet locations. Be sure generator is properly grounded. Use only UL-
listed, outdoor-rated grounded GFCI-equipped extension cords of proper size.
 NEVER plug the generator directly into a wall outlet. ANY connection to a building’s electrical system MUST ISOLATE THE
GENERATOR FROM UTILITY POWER via a UL-approved transfer switch installed by a licensed electrician. Otherwise, back feed from
the generator into the power grid could kill utility workers.
Fire
 DO NOT overload generator (per rated capacity), and OPERATE ONLY in an area with adequate cooling ventilation so generator does not
overheat and possibly cause fire. Keep all objects at least 7’ from generator vent openings. Refer to engine owner’s manual for minimum
safe clearance distance between hot engine exhaust and nearby combustible materials/structures.
 ALWAYS keep a fire extinguisher rated “ABC” nearby.
Entanglement / Moving Object Impact
 Never operate the generator without proper guarding of the power transmission assembly, including all rotating shafts, pulleys, belts, and
couplings. Clothing or hair can become rapidly entangled in unguarded rotating parts, resulting in serious injury or death.
 Failure to properly mount and secure the generator may cause the unit to lift or flip during use, which could result in severe injury to the
operator or bystanders, or cause damage to surrounding objects.
Also see “Summary of Important Safety Information” in this manual.
STOP!
CHOOSE THE RIGHT GENERATOR FOR YOUR NEEDS. See the “Power load Planning & Management” section of this manual to
determine your power load requirements and then compare to the generator’s rated capacity.
INSPECT COMPONENTS: Closely inspect to make sure no components are missing or damaged. See the “Unpacking & Delivery
Inspection” section for instructions on whom to contact to report missing or damaged parts.
ENGINE and MOUNTING REQUIRED. You will need to supply an engine to power this generator. The generator and engine must be
mounted to each other. See the “Specifications”, “About Your Generator”, and “Installation/Initial Set-Up” sections of this manual for more
information on these requirements.
ARRANGE FOR PROFESSIONAL INSTALLATION of a transfer switch if you will be connecting the generator to your building’s
electrical system. See the “Installation/Initial Set-Up” section for more information about this requirement.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
ITEM NUMBER: 1659200, 1659201, 1659202
SERIAL NUMBER: ___________________
M1659200D