M99922B.1 ITEM NUMBER: 99922 SERIAL NUMBER: _____________ Owner's Manual Instructions for Assembly, Testing, Operation, Servicing, and Storage ATV Mounted Boom Sprayer: For outdoor use with agricultural pesticides and other liquids** WARNING READ and UNDERSTAND the Owner's Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner's Manual instructions. READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals.
Hazard Signal Word Definitions 2
Table of Contents Intended Use .............................................................................................................................................. 4 Summary of Important Safety Information ............................................................................................. 5 During Assembly During Operation • General Chemical Safety • Chemical Application Safety • ATV Vehicle Handling Safety • Chemical Accident Procedures Warning Label Locations ..........................
Intended Use The sprayer is intended for use in spraying agricultural pesticides and other non-flammable liquids. SPRAYING PESTICIDES: Pesticides are hazardous chemicals that must be handled with caution as directed throughout this manual and on the pesticide label. Pesticides are regulated by the United States Environmental Protection Agency (EPA) and defined as: Any substance or mixture of substances intended for preventing, destroying, repelling, or mitigating any pest.
Summary of Important Safety Information WARNING Read and understand this owner's manual completely before using the sprayer. Read each chemical label's instructions before handling the chemical. Improper use of the sprayer or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment. LISTED BELOW is a summary of safety information of particular importance. See individual sections of this owner's manual for more details.
Summary of Important Safety Information (continued) • • • • • NEVER POINT THE SPRAY GUN at people or animals. EXERCISE EXTRA CAUTION when spraying near areas accessible to children and pets. CLEAN up spills immediately per instructions on the chemical label. TURN OFF vehicle and set brake or block wheels, TURN OFF power to sprayer, and RELIEVE system pressure before leaving sprayer unattended. SEE Troubleshooting section of this manual before attempting any repairs.
Warning Label Location WARNING READ and UNDERSTAND the Owner's Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner's Manual instructions. READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals. KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily chemical contact, poisoning, and spills require immediate response. AVOID inhaling, ingesting, or coming into contact with any chemicals.
Unpacking Closely inspect all contents in the shipping carton. Note that some parts are shipped inside the tank. • If you have missing or damaged components, please contact NorthStar Product Support at 1-800-270-0810.
Unpacking the Manual Bag The following items are found in the manual bag.
Assembly Step 1 – Install Handles Tools Needed • Install both handles to tank. • Attach with 4 washers and bolts. • Tighten all bolts 5 Ft-lbs.
Assembly Step 2 – Install Gun clips Tools Needed • Install both gun clips to tank. • Attach with two #10-24 x 1/2" screws.
Assembly Step 3 – Install hose wrap Tools Needed • Install hose wrap to one side of tank. • Attach with 2 washers and bolts. • Tighten all bolts to 5 Ft-lbs.
Assembly Step 4 – Route the hose through gun clips Tools Needed • Route Gun hose through gun clips. • Attach Gun hose to regulator. • Tighten hose clamp at the end of gun hose as shown in figure below.
Assembly Step 5 – Install boom tank mounts to bottom of tank Tools Needed • 1/2" Wrench • Install tank mounts with four 5/16" x 3/4" bolts. • Tighten bolts to 5 Ft-lbs.
Assembly Step 6 - Install boom vertical mounts to boom tank mount • Install boom mounts onto two 5/16" x 3/4" bolts in tank mounts.
Assembly Step 7 - Install boom assembly to boom vertical mounts Tools Needed • None • Install two locking knobs to tighten boom assembly to boom vertical mounts.
Assembly Step 8 - Attach boom supply hose to sprayer Tools Needed • Thread swivel nut from boom supply hose onto boom connection port.
Assembly Step 9 - Attach sprayer to vehicle Tools Needed • Secure the sprayer tank to your ATV rack with two tank straps. • If your vehicle battery will be inaccessible after the sprayer is attached, proceed to step ten prior to performing this step. • NOTE: This sprayer does not include tank straps. Do not over tighten straps. Tank damage may occur. .
Assembly Step 10: Connect remote switch to vehicle battery WARNING Batteries are hazardous because they contain caustic acid, can emit explosive gases, and can cause electric shock. Caution must be exercised when making connections to a battery to avoid shock and contact with the acid, and to prevent any sparking that could lead to an explosion. ALWAYS follow the safety instructions and steps listed below in exact sequence when connecting the sprayer's wire harness to the battery terminals. 1.
Assembly 4. Verify connection Verify a complete connection has been made by checking with a DC voltmeter, or by briefly turning the remote switch to the ON position and listening for pump activation. 5. Attach remote switch to vehicle 6. Attach sprayer to vehicle if haven't yet 7. Disconnect after use Using supplied Hook & Loop pad, affix remote switch to vehicle in a position that is easily reached from the driver's seat.
Assembly Step 11: Check and test completed assembly. WARNING Check and test completed assembly Serious injury could result from chemical leaks if sprayer is improperly assembled or the design of the sprayer is modified. Follow the steps below to ensure the sprayer is properly assembled. Never modify the sprayer design. 1.
Machine Components (Model 99922) Fig06517 22
Machine Components (Model 99922) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. Hose Wrap. The hose wrap provides a storage location for the gun hose. Gun Hose. The gun hose transfers chemical from the pump to the spray gun. Fill Cap. The fill cap has a vent to allow air to enter the tank as the chemical is dispensed. Sprayer Pump. The sprayer pump makes the chemical flow to the spray gun and out the nozzle. Drain Cap: Remove the drain cap to empty the tank.
Operation – Important Safety Information Now that you have completed and tested your assembly, there is some important safety and health information you need to know with regard to handling and spraying chemicals, as well as vehicle handling with the sprayer attached. WARNING Carefully read and make sure you understand the following safety information before using the sprayer. General Chemical Safety: WARNING • Pesticides are hazardous chemicals.
Operation – Important Safety Information (continued) Chemical Application Safety: WARNING • Caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment. • Heed the warnings below and follow all instructions carefully. • • • • • • • • • • • • • • • • • Before Spraying Sprayer prep. ALWAYS inspect and prepare the sprayer before use according to the directions provided in this manual. Keep sprayer off.
Operation – Important Safety Information (continued) ATV Vehicle Handling Safety: WARNING Serious injury can occur if the ATV on which the sprayer is mounted is driven unsafely. • • • • Driver age. You must be 16 years of age or older to operate the ATV with the sprayer attached. Less stable. Be aware that all vehicle handling will be affected with the filled sprayer attached.
Operation – Important Safety Information (continued) c) Clothing – remove contaminated clothing immediately. Dispose of heavily contaminated clothing per the instructions on the chemical label for safe chemical/container disposal. Poisoning by ingestion or inhalation Chemical spills 2. Seek medical advice if instructed on the label, or if the victim experiences symptoms of harmful effects such as burning, swelling, nausea, chest pain, difficulty breathing, dizziness or confusion.
Operation – Preparing the Sprayer for Each Use If the sprayer has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE. WARNING • • Read instructions below carefully for inspecting and preparing the sprayer. • Damaged or clogged equipment could result in leaks or uncontrolled spray. • Leaks could result in injury to the operator or bystanders from chemical exposure, or cause damage to the environment. Important safety rules: • • • Power off.
Operation – Using the Sprayer Step 1: Assess wind conditions and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. WARNING Do not spray if wind speeds are greater than 4 MPH or if there are bystanders in the intended spray area. 1. Assess wind speed Assess weather conditions to ensure that it is not too windy to spray. DO NOT SPRAY if wind speeds are greater than 4 MPH.
Operation - Using the Sprayer (continued) Step 2: Fill the sprayer. WARNING ALWAYS wear personal protective equipment as directed on the chemical label when handling pesticides. Long pants and sleeves, chemical resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required depending on the particular pesticide. Fill the sprayer using the following steps: 1. Review safety information 2. Choose safe mixing/ loading area 3. Wear personal protective equipment 4.
Operation - Using the Sprayer (continued) 7. Check drain cap Before filling tank, ensure drain cap is securely tightened. Drain Cap Fig06424 8. Fill tank Add pesticide to tank through fill cap: a) Confirm the chemical/water dilution ratios specified on the chemical label. b) Determine chemical and water volumes needed for the planned application, taking into consideration that maximum tank capacity is 26 gallons.
Operation - Using the Sprayer (continued) Step 3: Operate the sprayer. WARNING • ALWAYS wear personal protective equipment as directed on the chemical label when spraying. • Long pants and sleeves, chemical-resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required depending on the particular pesticide. 1. Review safety information 2. Wear personal protective equipment 3.
Operation - Using the Sprayer (continued) 5. Adjust pressure regulator Turn pressure regulator knob to adjust outlet pressure 1. Turn knob clockwise to increase pressure. 2. Turn knob counter-clockwise to decrease pressure Note: If the pressure regulator knob is completely tightened, the pressure setting will be higher than the pressure switch on the pump. This allows the pump to operate as a demand pump and turn on only when spraying Fluid bypass Pressure regulator knob Pressure gauge 6.
Operation - Using the Sprayer (continued) 8. Operate broadcast boom A. Open boom nozzle valves Open the boom valves as desired. Boom nozzle valves Fig06519 B. Unfold one or both boom arms as required.
Operation - Using the Sprayer (continued) C. Ensure uniform coverage To ensure proper coverage, the height of the unfolded boom nozzles should be about 20" from the ground. 20” 20” 20” 20” 20” 20” 20” 20” D. Begin to spray Open the boom valve and turn the remote switch ON to begin spraying. 9. Leaving unattended If the sprayer must be left unattended at any time: a) Disconnect power to the sprayer. b) Relieve system pressure by depressing the gun trigger. c) Turn off the vehicle.
Operation - Using the Sprayer (continued) Step 4: Clean sprayer and decontaminate after use. When done using the sprayer, it is important to clean the sprayer and decontaminate yourself. Do not store the sprayer with chemicals in the tank, as it is unsafe and could also result in damage to the equipment. WARNING • Clean-up and decontamination procedures must be followed after each use.
Storage When not in use, store the sprayer indoors. For long term or winter storage, prepare the sprayer by running RV antifreeze through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. CAUTION • The sprayer will be damaged if it freezes. • Protect the sprayer from freezing during storage by following the instructions below. Preparing for storage: 1. Add antifreeze Pour 1 gallon of RV antifreeze into the tank.
Troubleshooting WARNING Before troubleshooting or attempting to service, read the following safety rules to avoid accidental exposure to chemical and also risk of electric shock. Note: A reserve, clean container capable of holding at least 26 gallons should be kept for use when the sprayer tank needs to be emptied temporarily for repairs. It is advisable to purchase a reserve tank suitable for pesticide storage from Northern Tool and Equipment for use in these circumstances.
Specifications Electrical connection VDC Specifications Electrical System Requirements 12 Max. GPM [LPM] 5.5 [20.8] Sprayer Tank Maximum Capacity in Gallons (Litres) Max. Amp draw from pump in Amps 17.0 Max. Pressure in PSI (bar) 60 (4.1) 26 (98) Overall Dimensions in Inch (cm) 27.9" x 18" x 15" (71 cm x 45cm x 38cm) Dry Weight / Weight full of water in lbs (kgs) 66.1 (30) / 282.6 (128.2) Component Materials* Tank............................… Suction Tube...............
Exploded View – 99922 - Rev B.
Exploded View – 99922 - Rev B.1 Ref# Part# Description 1 2685562 5562 (5.5gpm QC pump), no decal 2 798891 Decal, 5562 side cover 3 798618 Wire harness, panel mount 4 798530 Suction tube 5 798532 Gasket, suction tube 6 798531 Swivel nut, 1/2" NPS 7 789882 Strainer 8 798617 Hose, 1/2" wire rein., 470mm 9 797792 Hose clamp, 1/2" 10 787197 Fitting, QC x 1/2" elbow 11 82061 Screw, #10-24 x 1 1/8" 12 82068 #10 flat washer 13 82668 M4X.7-14 MM Screw 14 82669 M4X.
Exploded View – 2685562 Ref# Part# 1 2 3 4 5 6 7 8 N/A 800138 800428 788019 788015 787012 788689 787015 A2685562 791416 Description Motor assembly Base plate assembly Diaphragm assembly Valve plate assembly Upper housing assembly Pressure switch assembly Quick connect clip Pump head assembly Replacement fuse 42 Qty 1 1 1 1 1 1 2 1 1
Appendix A –Boom Spray Calibration Tables Below are some guidelines to help you calibrate your tow behind broadcast sprayer. This is a very important step in operating the tow behind broadcast sprayer such that too much or too little chemical may be applied. 1. Using Table 1, find a table that corresponds with the chemical manufacturer's suggested application rate (gallons per acre, gallons per 10000 sq. ft., or gallons per 100 sq. ft.). 2.
Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care. Treat this unit like the high quality piece of machinery it is. Neglect and improper handling may impair its performance.
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Manufactured by Northern Tool + Equipment Co., Ltd. Burnsville, MN 55306 NorthernTool.
