63cc Reversible Plate Compactor Owner’s Manual WARNING: Read and understand all instructions, warnings, and cautions before using this product. Failure to follow the instructions, warnings, and cautions may result in serious personal injury and/or property damage.
Thank you very much for choosing a Northstar product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. This plate compactor is designed for certain applications only. Northern Tool and Equipment cannot be responsible for issues arising from modification or use of this product in an application for which it was not designed.
Table of Contents Intended Use .......................................................................................................................................... 4 Technical Specifications ...................................................................................................................... 5 Important Safety Information ............................................................................................................... 5 Specific Operation Warnings .......................
Intended Use The reversible plate compactor produces low amplitude high frequency vibrations, designed to compact granular soil, cable and water trenches, marginal strips as well as all those compaction jobs for which the use of large machines is not convenient. It is equipped with a water tank is used for compaction of asphalt pavement finishing and flatwork. The compactor is not designed or intended for any use other than stated in the owner’s manual.
Technical Specifications Compactor Weight 202.8 ~ 209.4 lbs. (92 ~ 95 Kg) Centrifugal Force 4046 lbs. (1835 Kgf) Vibration Frequency 100 Hz (6000 VPM) Travel Speed (depending on soil) 82 ft./min (25 m/min) Grade Ability 20% Compacted Area (depending on soil) 6781.2 ft /hr (630 m /hr) Power Take-Off Centrifugal Clutch & V-Belt 2 2 Engine Engine Maker HONDA Engine Model GX 160 / 163cc Output Power(max) 5.5 Hp. (4.0 Kw) Spark Plug BPR6ES(NGK) W20EPR-U(DENSO) Spark Plug Gap 0.028-0.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are: - lead from lead-based paints, - crystalline silica from bricks and cement and other masonry products, and - arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
PERSONAL SAFETY Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use the tool while you are tired or under the influence of drugs, alcohol, or medication. Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Air vents on the tool often cover moving parts and should be avoided.
COMPACTOR USE AND CARE Do not force the product. Products do a better and safer job when used in the manner for which they are designed. Plan your work, and use the correct product for the job. Check for damaged parts before each use. Carefully check that the product will operate properly and perform its intended function. Replace damaged or worn parts immediately. Never operate the product with a damaged part.
Specific Operation Warnings To avoid fatal accident Stop the engine before refueling and be careful not to spill fuel. Spilled fuel may ignite. Do not refuel the engine near flammable objects to avoid fire. Do not run the engine in enclosed areas to prevent carbon monoxide poisoning. To protect the operator When fatigued from operation, stop the machine and take break. Hearing protection is required as this machine creates a noise emission while 1 m (3 feet) away from the equipment.
may cause damage or injury during transportation. Do not transport the plate compactor by motor vehicle with fuel in its fuel tank. Note: Refer to the instruction manual of the engine if there is a problem or a question about it before or during its operation.
Main Parts of Plate Compactor 01 Handle 02 Handle Bar 03 Hydraulic Oil Refill Bolt 04 Frame 05 Engine Air Filter 06 Engine Fuel Tank 07 Accelerator lever 08 Hand Pump Piston 09 Engine Base Plate 10 Vibrator Plate 11 Hydraulic Hose 12 Isolated Rubber 13 Engine Muffler 14 Pulley Cover 15 Belt Cover 16 Handle Position Grip Page 11 of 29
Before Each Use Engine Recommended Fuel The compactor engine requires fresh, clean, regular, unleaded gasoline. Fuel containing water or dirt will damage the fuel system. Consult to engine owner’s manual for complete fuel specifications DANGER: Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down to avoid a risk of an explosion or fire from a fuel spill.
Operating Instructions Operation Principle Vibrating for ground compacting is accomplished occurred by a vibrator (A) that is installed on the bottom plate (B) for tamping. There are two shafts in the vibrator for forward and reverse. One shaft has two centrifugal vibrators. One of these two shafts receives hydraulic force and changes the angle of the centrifugal vibrator.
Engine Speeds and Machine Performance The engine speed influences to the centrifugal force produced by the vibrator and therefore the vibration produced. A fast engine speed results in a strong centrifugal force. A slow engine speed greatly reduces the centrifugal force. Operating on a Slope When compacting on a slope, it is easiest to operate the equipment from the top to the bottom of the slope.
2) To drive the compactor forward, push the travel lever to the forward position (see below). 3) To drive the compactor backward, pull the lever to the reverse position. Do not move the travel lever with excessive force when engine is turn-off. The lever should move easil y when the engine is started and the compactor is operating normally. If the lever does not move easi ly, see the troubleshooting section for the solution.
After Each Use Remove foreign substances such as soil, stone or dirt from compactor and engine. Clean the engine cylinder cooling fins. Clean or replace the air filter. Check the general condition of the compactor. Storage In case of storing the plate compactor for a long period of time (for more than 30 days): Drain the fuel tank completely. Run the engine until the fuel in the fuel in the carburetor is completely consumed.
Maintenance Check that the plate compactor engine is turned off and cooled before attempting any maintenance, cleaning, or inspection. Performing maintenance on an operating compactor can cause injury. Maintain the compactor by adopting a program of conscientious repair and maintenance in accordance with the following recommended procedures. Also refer to the engine manufacturer’s instruction manual for additional information about engine maintenance.
Changing the V-belt Check that the plate compactor engine is turned off and cool before attempting to change the V-belt. Changing the V-belt while the compactor is still operating may cause injury. 1. Loose the four flange bolts (02) to remove the belt cover (01). 2. Loose the three socket head bolts (04) to remove the pulley cover (03). 3. Remove the belt. 4. Prepare a new belt (D06 in the parts list). 5. When fitting the belt, fit it to the smaller pulley first, then the bigger pulley. 6.
Parts Diagram Compactor Assembly Page 19 of 29
Compactor Assembly Ref. Part No. Description Qty Remark A01 PM040-000 Vibrator Plate Assembly 1 JPC-940R A02 PA130-002 Shock Absorber 1 A03 QWS-PM10 Plain Washer 1 M10 A04 QNT-CM10 Cap Nut 1 M10 A05 PL070-000B Handle Bar 1 A06 QWS-PM12 Plain Washer 4 M12(10.9T) A07 QWS-SM12 Spring Washer 4 M12(10.9T) A08 QBL-HM12X35 Bolt 4 M12x35L(10.
Vibrator Plate Page 21 of 29
Ref. B01 B02 B03 B04 B05 B06 B07 B08 B09 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 B31 B32 B33 B34 B35 B36 B37 B38 B39 B40 B41 B42 Part No. PL010-000 PL040-002 QWS-PM8 QWS-SM8 QBL-HM8X25 PL040-011 QFU-PT,PF 1/4 QUP-22.
Handle Bar Page 23 of 29
Handle Bar Ref. Part No. Description Qty C01 PL071-000B Handle Bar Ass'y 1 C02 QNT-M16 Nut 2 M16 (10.9T) C03 QWS-PM16 Plain Washer 2 M16 (10.
Engine Base Plate Ref. D01 D02 D03 D04 D05 D06 D07 D08 D09 D10 D11 D12 D13 D14 D15 Part No.
Troubleshooting Use the table below to troubleshoot problems before contacting service personnel or your local dealer. If the problem continues after troubleshooting, call your local dealer for assistance. Problem Travel Lever: No movement or hard switching Slow Travel: Speed and weak vibration Forward or reverse is possible but direction switching is impossible. No Forward or backward moving Too much resistance when Travel Lever works Slow Travel Speed Possible Cause Solution Blocked pressure.
Replacement Parts For replacement parts and technical questions, please call Customer Service at 1-800-222-5381. Not all product components are available for replacement. The illustrations provided are a convenient reference to the location and position of parts. When ordering parts, the following will be required: model number, serial number/lot date code, and description.
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or “Your”) that the North Star product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of two years from date of purchase with the Honda GX engine having a period of three years from date of purchase.
Distributed by Northern Tool and Equipment Company, Inc. Burnsville, Minnesota 55306 NorthernTool.
