25 HP Diesel-Powered Mini Track Loader Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing a NorTrac™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This Mini-Track Loader is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Technical Specifications ...................................................................................................................... 4 Important Safety Information ............................................................................................................... 4 Safety and Product Labels .........................
Intended Use The NorTrac 25 HP Diesel-Powered Mini Track Loader is used for trenching, digging, carrying materials, demolition, site preparation, snow removal, utility installation, sweeping, and more. Use it for short runs working in limited-access spaces. It can be used with other attachments for light and medium duty work.
⚠WARNING PROP 65 Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. • Always start and operate the engine in a well-ventilated area. • If in an enclosed area, vent the exhaust to the outside. • Do not modify or tamper with the exhaust system. • Do not idle the engine except as necessary. ⚠WARNING WORK AREA SAFETY • Inspect the work area before each use.
• Remove keys or wrenches before connecting the tool to an air supply, power supply, or turning on the tool. A wrench or key that is left attached to a rotating part of the tool may cause personal injury. • Secure the work with clamps or a vise instead of your hand when practical. This safety precaution allows for proper tool operation using both hands. • Engine exhaust contains carbon monoxide, an odorless, deadly poison that can kill you. Do not run the engine indoors or in an enclosed area.
⚠WARNING PREPARATION • Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer. • Wear appropriate clothing including gloves, safety glasses, long pants, substantial slip-resistant footwear, and hearing protection. Tie back long hair and do not wear jewelry.
• Use care when loading or unloading the machine into a trailer or truck. • Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. • Read all attachment manuals. • Ensure that the area is clear of other people before operating the loader unit. Stop the loader unit if anyone enters the area. • Never leave a running loader unit unattended. Always lower the loader arms, stop the engine, set the parking brake, and remove the key before leaving.
loader unit the heavy end. • Raising the loader arms on a slope will affect the stability of the machine. Whenever possible, keep the loader arms in the lowered position when on slopes. Remove obstacles such as rocks, tree limbs, etc. from the work area. Watch for holes, ruts, or bumps, as uneven terrain could overturn the loader unit. Tall grass can hide obstacles. • Use only NorTrac-approved attachments. Attachments can change the stability and the operating characteristics of the loader unit.
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Before Each Use ⚠WARNING • Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer. • Before digging, have the area marked for underground utilities, and do not dig in marked areas. Also, be aware of the location of objects and structures that may not be marked, such as underground storage tanks, wells, and septic systems. Read this manual and the engine manual.
Checking the Oil Level • Refer to your engine manual. • Remove debris from the machine. IMPORTANT: Overheating will result if the engine is operated with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed. • Park the machine on a flat surface, lower the loader arms, and turn off the engine (turn ignition key to OFF). Remove the key. • Check the air filter pre-cleaner for debris. If required, wipe away debris before and during each use.
5. Install cap on filler neck. Pre-Start Inspection It is very important to do a visual inspection of the machine before beginning operation. This inspection should include: 1. Check all decals and warning signs for damage. 2. Check engine oil. 3. Check and refill fuel tanks. 4. Check hydraulic lines and hoses for signs of damage or leaks. 5. Inspect the machine for any signs of damage or loose fasteners. 6. Check fluid levels and any signs of leaking fluid. 7. Conduct all daily service checks. 8.
Track Damage Inspect Visual Check for Loose/Missing Fasteners Inspect Check and Adjust Track Tension Inspect Check Both Track Widening Stop Bolts Inspect Operating Instructions ⚠WARNING • Only operate in good light, keeping away from holes and hidden hazards. • Slow down and use extra care on hillsides. Be sure to travel in the recommended direction on hillsides. Turf conditions can affect the machine's stability.
• Watch for traffic when operating near or crossing roadways. • Do not touch parts which may be hot from operation. Allow them to cool before attempting to maintain, adjust, or service. • Check for overhead clearances (i.e., branches, doorways, electrical wires) before driving under any objects and do not contact them. • Ensure that you operate the loader unit in areas where there are no obstacles in close proximity to the operator.
Loader Control Lever (Lift Arm and Bucket) (Lever 1) Forward......................Lower the loader arm Back...........................Raise the loader arm Right...........................Dump bucket / Tilt attachment forward Left.............................Curl bucket / Tilt attachment backward Throttle Lever (Lever 2) Push forward to increase engine RPM. Pull backwards to reduce engine RPM.
Instrumental Panel Hydraulic Oil Pressure Indicator When the indicator is in the green range, it is normal. When the indicator is in red range, stop the loader and replace the oil return filter. Fuel Gauge When the indicator is in the red range, the fuel is low. Stop the engine and refuel. Water Temperature Meter The meter shows the temperature of engine’s coolant. Start the engine and do not work on the loader until the coolant is in the green range.
Preheat Light When the switch turns to the NEUTRAL position, engine preheats, the light turns on. If the light is not on, check the wire. Engine Oil pressure Light When the light turns on, the engine oil pressure is low. Stop the loader and check the engine oil. Charging Indicator When the pointer is on the right of “0”, it is charging. When the pointer is on the left of “0”, check the battery. Engine Diagnosis Indicator Light When the light turns on, stop the machine and check the engine.
Attachments Connecting IMPORTANT: Use only manufacturer approved attachments. Attachments could change stability and operating characteristics of the machine. The warranty of the machine may by voided if used with unapproved attachments. IMPORTANT: Before connecting any attachments to the machines, make sure mount plates are free of any dirt and debris. 1. Move speed control lever to slow (turtle) position. 2. Slowly push the attachment tilt lever forward to tilt the attachment mount plate forward. 3.
6. Disengage the attachment lock pins by turning them to the outside. 7. Start the engine and tilt the mount plate forward and backward with the machine away from the attachment. After Each Use Transporting and Securing IMPORTANT: When transporting the machine on a trailer, always use the following procedure. 1. Lower the loader arms. 2. Turn the ignition key to OFF to stop the engine. 3.
support. • Keep nuts and bolts tight. Keep equipment in good condition. • Never tamper with safety devices. • Keep the loader unit free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. Allow the loader unit to cool before storing. • Use extra care when handling fuels. They are flammable, and vapors are explosive. Use only an approved container. Never remove the fuel cap or add fuel when the engine is running. Allow the engine to cool before refueling. Do not smoke.
Maintenance Interval Every 100 hours Every 500 hours Maintenance Point • Change engine oil and filter. • Test all functions in operation. • Check – clean spark plug(s). • Replace fuel filter. • Replace air cleaner element. • Remove cooling shrouds and clean cooling areas. • Check oil cooler fins, clean as necessary. • Change hydraulic fluid. • Change hydraulic filter. • Remove sediment in fuel tank.
filter tube. Now check the oil level. Slowly add additional oil to bring it to the FULL mark on the dipstick. Changing the Oil Filter Refer to the engine’s manual. Spark Plug(s) Removing and Checking Spark Plugs (Gas Only) Refer to the engine’s manual. Fuel Filter Replace the fuel filter after every 100 operating hours or yearly, whichever occurs first. Replacing the Fuel Filter 1. Never re-install a dirty filter. 2. Lower the loader arms and turn the ignition key to OFF to stop the engine. Remove the key.
4. Remove the tank from the machine by undoing the nut at the clamp at the top of the tank. Remove the tank, drain it completely, and flush it by tipping tank upside down. 5. Reverse the procedure to replace a clean tank. Note: Now is the best time to install a new fuel filter because the fuel tank is empty. 6. Install the fuel line onto the fuel filter. Slide the hose clamp close to the fuel filter to secure the fuel line.
• Hydraulic fluid escaping through even a pin-size hole opening can puncture skin and cause blood poisoning. • Wear proper hand and eye protection when searching for leaks. Never check for leaks with your hand while system is pressurized. Use wood or cardboard instead of hands • Relieve pressure on hydraulic system before servicing or disconnecting hoses. • Seek medical attention immediately if injured by escaping fluid.
Troubleshooting Use the table below to troubleshoot problems before contacting service personnel or your local dealer. If the problem continues after troubleshooting, call your local dealer for assistance. Failure Starter does not crank. Engine will not start, starts hard, or fails to keep running. Engine loses power. Engine overheats. Abnormal vibration. Machine does not drive. Possible Cause Corrective Action 1. Battery is dead. 1. Change the battery. 2.
Parts Diagram Parts List Reference 1 2 3 4 5 6 7 8 9 10 Part Description Bucket Loading Arm Tilt Cylinder Control Lever Frame Tool Box Lift Cylinder Muffler Sprocket Track Page 27 of 30 Quantity 1 2 1 7 1 1 2 1 2 2
Replacement Parts • For replacement parts and technical questions, please call Customer Service at 1-800-521-0438. • Not all product components are available for replacement. The illustrations provided are a convenient reference to the location and position of parts in the assembly sequence. • When ordering parts, the following information will be required: item description, item model number, item serial number/item lot date code, and the replacement part reference number.
Limited Warranty The 25 HP Diesel-Powered Mini Track Loader is sold by NorTrac; a division of Northern Tool & Equipment Company, Inc. (NTE). NorTrac will repair or replace, at its option, any part(s) thereof of the NorTrac Compact Articulated Wheel Loader that are shown to be defective in material and/or workmanship, under normal use during the applicable 24-month warranty period. NorTrac wants your equipment to operate well and will assist you on repairs.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.