Instructions / Assembly

Step 6
Adding the Inside Thumbturn Assembly
A) Using Figure #1 for reference, gather together the thumbturn
assembly (Part #8), and the two 5/8″ thumbturn machine
screws (Part #9).
B) Install the thumbturn assembly such that the driver bar
coming through the latch housing is inserted into the slot on
the back of the thumbturn.
C) Align the holes on the thumbturn assembly with the two
small holes on the adaptor plate, see Figure #7.
D) Install the two 5/8″ thumbturn machine screws, making sure
that the plate is positioned correctly before tightening the
screws. Do not over-tighten the screws.
E) Turn the thumbturn and the key separately to make sure that
the action is smooth. If the screws have been over-tightened,
the latch may bind. Once the action is acceptable, move on
to Step 7.
Step 7
Installing the Door Reinforcer and Strike
Note: If door jamb is already drilled, go to Step 7E
below.
A) With the deadbolt in the unlocked position, close the door.
From the inside of the house, turn the thumbturn and identify
where the bolt is contacting the door jamb. Lightly mark
this with a pencil on the door jamb. Measuring in from the
door stop trim, identify the center mark where the bolt hole
needs to be drilled. Hint: If you cannot see the bolt clearly,
or cannot mark the jamb with a pencil because the door is
closed, you can cover the end of the bolt with a light amount
of lipstick or similarly visible material. When you turn the
thumbturn, the lipstick will mark the door jamb.
B) Using a 7/8″ drill bit, drill two holes centered 5/16″ above
and below the center mark. These holes will overlap. Make
sure each one is at least 1-1/8″ deep.
C) Clean out the hole (if needed) and insert the black dust box
(Part #10). Close the door carefully, making sure not to crush
the dust box. Make sure that the deadbolt and dust box line
up. If not, carefully enlarge the hole as needed.
D) Using the strike plate (Part #13), mark the area to be mortised
out for the dust box (Part #10), door frame reinforcer (Part
#11), and strike plate. Use a chisel to mortise this area and
make sure that once assembled, the strike plate sits ush to
the door jamb.
E) Place the door frame reinforcer over the dust box. Using the
door frame reinforcer as a guide, nd the holes closest to the
outside of the house and drill two 7/64″ x 3″ deep holes for
the reinforcer screws (Part #12).
F) Install the reinforcer screws. Again, check to make sure the
deadbolt and reinforcer line up and that the deabolt can be
locked.
G) Drill two holes for the strike plate and install the strike plate
using the latch and strike wood screws (Part #3).
Congratulations! You have completed the
installation of your new Nostalgic
Warehouse single-cylinder deadbolt.
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Figure #7
Figure #8
Page 3 - PK133