PIT WIZARD instruction manual
CONTENTS Introduction ............................................................. 3 What’s Included ....................................................... 3 About The Pit Wizard .............................................. 4 Adjustable Parameters........................................ 5-12 Hardware Connection ........................................... 13 Precautions ............................................................ 14 Acquiring Default Parameters ...............................
INTRODUCTION When designing an electronic speed control, the Novak engineers are put to the task of setting design parameters such as how wide the Deadband should be, what percentage of Full Drive should be applied with the first pulse of transmitter information, or what Brake and Drive Frequencies to use. In the past, our engineers would determine the best possible compromise for these parameters based on different vehicles and driving styles.
ABOUT THE PIT WIZARD 2 Line/16 Character LCD displays menu position and options for easy navigation. Novak’s exclusive ESC Profile Software allows you to modify the design parameters of your Cyclone and store ten different racing Profiles. {MODE} button takes you through the available main menu selections. {UP} & {DOWN} buttons let you scroll thru the main menu sub-screens and the user-adjustable parameter values.
ADJUSTABLE PARAMETERS The Pit Wizard’s Profile Software accesses the Cyclone speed control’s previously hidden fourth Profile. The user-programmable fourth Profile gives you the ability to customize several design parameters of the speed control. This adjustability will allow you to custom tailor the speed control’s response and feel to your preference for different applications.
ADJUSTABLE PARAMETERS (CONT.) • DEADBAND 50 50 18% 20 10 20 TRIGGER Minimum Brake 10 POSITION 18% Neutral Minimum Drive % FULL DRIVE 100 100 DEADBAND % FULL BRAKE –Measured as percentage (%) of Full Throttle trigger position. –Space between Minimum Brake and Minimum Drive, with Neutral located at the center of this space (Figure 2). –Changing the Deadband value will change the point at which forward Drive begins with respect to Neutral.
ADJUSTABLE PARAMETERS (CONT.) • DRIVE PWM FREQUENCY 50 50 DRIVE PWM FREQUENCY 20 20 10 TRIGGER Full Brake POSITION Neutral 10 % FULL DRIVE 100 100 DEADBAND % FULL BRAKE –Measured in Hertz (Hz). –Frequency at which the duty cycle information is being sent from speed control to motor (How many times per second the motor is being cycled on and off to control it’s speed).
ADJUSTABLE PARAMETERS (CONT.) • MINIMUM DRIVE 25 6D ISC RE 50 TE BR AK ES TE PS S EP RD ST A RW O EF T RE 6 25 20 10 50 SC DI 20 TRIGGER Minimum Brake [20%] POSITION 10 % FULL DRIVE 100 100 DEADBAND % FULL BRAKE –Measured as percentage (%) of the Drive value. –Amount of Drive applied with the first pulse of transmitter throttle information (Figure 4). –Increasing the Minimum Drive will make the speed control begin at a greater percentage of Full Drive.
ADJUSTABLE PARAMETERS (CONT.) • BRAKE PWM FREQUENCY 50 BRAKE PWM FREQUENCY 50 20 20 10 TRIGGER Full Brake POSITION Neutral 10 % FULL DRIVE 100 100 DEADBAND % FULL BRAKE –Measured in Hertz (Hz). –Frequency at which the duty cycle information is being sent from speed control to motor for braking. –Brake PWM Frequency controls deceleration characteristics of your vehicle with respect to trigger movement in the Full Brake direction (Figure 5).
ADJUSTABLE PARAMETERS (CONT.) • DRAG BRAKE VALUE 50 30 50 Drag Brake Value [30%] 20 10 20 TRIGGER POSITION 10 % FULL DRIVE 100 100 DEADBAND % FULL BRAKE –Measured as percentage (%) of Full Brake value. –Adjusts amount of Drag Brake applied within the Deadband when throttle trigger is in the Neutral position (Figure 6). –When the Drag Brake value is greater than zero, Drag Braking is applied in the Deadband area.
ADJUSTABLE PARAMETERS (CONT.) • DRAG BRAKE TOGGLE 50 50 30 10 TRIGGER POSITION 10 % FULL DRIVE 100 100 DEADBAND % FULL BRAKE –Switches Brake Pot of the Cyclone ESC from Minimum Brake adjustment to Drag Brake Value & Minimum Brake adjustment. –When Drag Brake Toggle is ON, Drag Braking is applied in the Neutral/Deadband area at the same frequency as Brake PWM Frequency is set (Figure 7). When the trigger is returned to the Neutral position, braking information is sent to the motor.
ADJUSTABLE PARAMETERS (CONT.) • DRAG BRAKE FREQUENCY 50 DRAG BRAKE FREQUENCY 50 20 20 10 TRIGGER Full Brake POSITION Neutral 10 % FULL DRIVE 100 100 DEADBAND % FULL BRAKE –Measured in Hertz (Hz). –Frequency at which duty cycle information is being sent from Cyclone to motor for Drag Braking during Neutral/Deadband. –The Drag Brake Frequency (Figure 9) controls deceleration characteristics of vehicle with Drag Brake during Neutral/ Deadband.
HARDWARE CONNECTION 1. Install four (4) 1.5 volt LR6 (AA) Batteries –Remove the two (2) screws from bottom edge of the top-side of Pit Wizard case with a number 1 Phillips screwdriver, turn the unit over and remove the two (2) remaining Phillips-head screws that secure the lower portion of the case bottom. –Insert four (4) 1.5 volt LR6 (AA) batteries (Not included) into the battery box––Cell orientation is illustrated in battery box.
PRECAUTIONS In addition to using basic common sense, please take special note of the following precautions: • Water and electronics DO NOT mix. • DO NOT allow solvents to come in contact with the Pit Wizard to avoid damage to the case and electronics. • DO NOT allow connector pins on D•LINK harness to contact transistor tabs or heat sinks on speed control. • DO NOT touch connector pins on D•LINK harness to avoid static electricity damage to the electronics.
MONITORING TRANSMITTER TRIGGER This function allows you to monitor the values of your transmitter’s positions for Neutral, Full Brake, and Full Throttle (measured in µS). This is used to determine if your transmitter has the proper amount of throw that is needed by your Cyclone speed control. 1. Turn on your transmitter, then turn on your speed control. 2. Turn on the Pit Wizard’s power switch––Slide to ON position. The display will show the start-up screen as shown on page 15. 3.
UPLOADING PARAMETERS FROM CYCLONE The following steps will allow you to upload the Parameters from the Cyclone speed control. The values for the Profile (1, 2, 3, or 4) that is currently active in the Cyclone will be uploaded. You must upload the values for Neutral, Full Throttle, and Full Brake that are stored in your Cyclone’s One-Touch memory, otherwise new/incorrect settings will be downloaded with any new Profile. 1. Turn on your transmitter, then turn on your speed control.
UPLOADING PARAMETERS (CONT.) 4. From the start-up screen on the Pit Wizard, press the {MODE} button once. The display will read: 1 Upload Data The number “1” indicates menu item one. 5. Press the {ENTER} button to upload the default parameters from the Cyclone speed control. When the parameters have been uploaded the display will read: 1 Upload Data ***DONE*** 7. Press {MODE} button to move to the Edit Profile Mode.
EDITING PARAMETERS This function of the Pit Wizard’s Profile Software is where you will be able to edit and customize Profile 4 of the Cyclone and it’s parameters. You can work in the Edit Profile mode at any time, you do not need to have the Cyclone connected to the Pit Wizard. 1. Press the {MODE} button on the Pit Wizard until you reach the Edit Profile mode.
EDITING PARAMETERS (CONT.) 5. Press the {ENTER} button to register the parameter value. The display will change back to the Neutral sub-screen: 21 Neutral OPTIMUM SETTINGS: For optimum performance, your Cyclone settings should be 1350µS for Neutral, 1850µS for Full Throttle, and 1000µS for Full Brake. This will display as 500µS for full Throttle and 350µS for Full Brake in the Edit Profile mode. 6. Press the {UP} or {DOWN} buttons to display the next desired adjustable parameter. 7.
EDITING PARAMETERS (CONT.) 9. The Toggle Options are two position switches that turn on and off features in the Cyclone speed control. One (1) indicates that the features is turned on, and a zero (0) is off. To modify the Toggle Options (2A): •Press the {ENTER} button at the Toggle Options sub-screen: 2A Toggle Opt.
DOWNLOADING PARAMETERS TO CYCLONE This section outlines the steps that will allow you to download the parameters that are currently displayed in the Pit Wizard’s Edit Profile mode into the Cyclone speed control’s Profile 4. The downloaded Profile will always be the active Profile in the Cyclone even if this is the first time Profile 4 has been activated.
DOWNLOADING PARAMETERS (CONT.) 4. Press the {MODE} button until you reach the Download Data main menu mode and the following is displayed: 3 Download Data 5. Press the {ENTER} button to download the new parameters. Display will indicate when Profile 4 has been downloaded to the Cyclone speed control: 3 Download Data ***DONE*** Note: If the display reads “COMM ERROR” when attempting to Download, press and hold the {MODE} button until you hear a steady tone, then release.
SAVING PARAMETERS Profiles that are created or uploaded can be saved into any of ten (10) memory locations in the Pit Wizard by following these steps. You can also keep a written record of the Profiles you make on the Profile pages provided at the back of this manual. Note: The new Profile will be stored in place of the previous Profile that occupied the chosen memory location in the Pit Wizard. 1.
READING PARAMETERS Any Profile saved in one of the Pit Wizard’s memory locations can be retrieved by following the steps outlined in this section. The Profile can then be viewed, modified, or dowloaded from the Edit Profile and Download Data modes. 1. Press the {MODE} button until the until you reach the Read Profile main menu mode: 4 Read Profile 2. Press the {ENTER} button once to display the current memory location number: 4 Read Profile 7 3.
TROUBLE-SHOOTING GUIDE Experiencing problems? Review the instructions and check the following: • Must turn on transmitter and Cyclone, then connect Pit Wizard. • If the display does not come on with the Pit Wizard’s switch in the ON position or reads “BATTERY LOW”, replace batteries. • If the display reads “COMM ERROR” when attempting to upload or download a Profile or monitor trigger position, press and hold {MODE} button to return to start-up screen.
SERVICE PROCEDURES If your Pit Wizard is not working properly, please review the Trouble-Shooting Guide (page 20) and all instructions before returning the unit for service. WHAT TO SEND Completely fill out all the information on the SERVICE RETURN SHEET (next page) and return it with the Pit Wizard. It is not necessary to send instruction manual, box, or speed control.
SERVICE RETURN SHEET IF YOUR PIT WIZARD IS NOT OPERATING PROPERLY, COMPLETE ALL INFORMATION ON THIS SHEET (OR A COPY), AND RETURN IT WITH YOUR PIT WIZARD. SHIP DATA LINK TO: NOVAK ELECTRONICS, INC. 18910 Teller Avenue, Irvine, CA 92612 USA • Attn: Service Dept. NOTE: Please read the Trouble-Shooting Guide and all instructions before sending in your Pit Wizard for service. If the unit operates normally when received, a $15.00 inspection fee will be charged. Be sure to check the batteries before returning.
VEHICLE MOTOR PROFILE 28 KHz ON/OFF KHZ/%Full Br. %FullFwd %FullFwd KHz MIN. BR. PMW DRAG BR. DRAG BRAKE DRIVE FREQ. TOGGLE FREQ./VALUE DEAD DR. PMW BAND FREQ.
VEHICLE MOTOR PROFILE KHz ON/OFF KHZ/%Full Br. %FullFwd %FullFwd KHz MIN. BR. PMW DRAG BR. DRAG BRAKE DRIVE FREQ. TOGGLE FREQ./VALUE DEAD DR. PMW BAND FREQ.
VEHICLE MOTOR PROFILE 30 KHz ON/OFF KHZ/%Full Br. %FullFwd %FullFwd KHz MIN. BR. PMW DRAG BR. DRAG BRAKE DRIVE FREQ. TOGGLE FREQ./VALUE DEAD DR. PMW BAND FREQ.
INDEX A Adjustable Parameters .......... 5, 6, 7, 8, 9, 10, 11, 12 Aquiring Default Parameters ...................................... 14 B Battery Installation .................................................... 13 Brake PWM Frequency ......................................... 9, 19 C Customer Service ...................................................... 26 D D•LINK Harness ........................................................ 13 D•LINK Harness––Trouble-Shooting ..........................
INDEX N Neutral ................................................................. 5, 19 Neutral—Monitoring ................................................ 15 P Parameters––Downloading ....................................... 21 Parameters––Storing Profiles ..................................... 23 Parameters––Uploading/Defaults ........................ 14, 16 Pit Wizard Illustration .................................................. 4 Profiles––Owner's Data .................................
SAMPLE PROFILE DATA Below is sample data for Profiles that were developed by the Novak Racing Team at various racing events with different vehicle/ motor combinations. Use the Profile data in this table as a reference for creating your own custom Profiles. PROFILE•VEHICLE•CONDITIONS DR. PWM FREQ. MIN. DRIVE BR. PWM FREQ. DRAG BR. TOGGLE DRAG BRAKE FREQ./VALUE Khz %Full Fwd Khz ON/OFF Khz/%Full Br. 11.7 15.6 11.7 11.7 7.8 23.4 23.4 15.6 23.4 23.4 23.4 5.86 2.93 11.7 11.7 15.6 23.4 23.4 23.4 23.
PIT WIZARD INSTRUCTION MANUAL U S A 92 IN 61 2 C .