VDR52, 52H VDR63, 63H Reversible vibratory plate OPERATION MANUAL ; NTC STAVEBNÍ TECHNIKA spol. s r.o. Jiřinková 120, 552 03 Česká Skalice Czech Republic Phone: +420 491 452 184 Fax: +420 401 609 ORIGINAL OPERATION MANUAL (2006/42/EC) e-mail: ntc@ntc.cz, sales@ntc.cz www.ntc.
Reversible vibratory plate Operation Manual ES/EU PROHLÁŠENÍ O SHODĚ (original) EC/EU Declaration of Conformity (original) Prohlašujeme, že zařízení definované níže uvedenými údaji je ve shodě s požadavky níže uvedených NV a směrnic We declare that the trough below mentioned specifications defined equipment complies with requirements of below cited Directives Výrobce (manufacturer): Sídlo firmy (company domicile): NTC STAVEBNÍ TECHNIKA spol. s r.o.
Reversible vibratory plate Operation Manual Congratulations! You have purchased a reversible vibratory plate compactor of the VDR line. You receive high-quality and powerful compaction machine of an innovative design, intended for professional use under the toughest conditions. Read carefully this operation manual before starting the machine and always keep the instruction - this way you will secure safe operation, high working output and long durability of the machine.
Reversible vibratory plate 1. Operation Manual SAFETY INSTRUCTIONS 1.1. General Safety Instruction for Operating Light Construction Equipment 1.1.1. Requirements for Operator’s Qualification In general, no licence is required for operating light construction equipment. The person authorized to operate the construction equipment should meet the conditions listed below. 1.
Reversible vibratory plate Operation Manual to prevent damage, theft or unauthorized use of the machine by storing it to safe and well secured place after work. 1.1.4. Operation of the Machine When working with the machine, the operator is obliged to observe the following instructions: 1. Before commencing the work to inspect the machine, namely all protective devices (such as covers) and controls. Check also the fuel system and engine oil for leakage.
Reversible vibratory plate Operation Manual 1.1.6. Loading and Transporting 1. The machine may be loaded and transported only using a device of adequate payload (weight of the machine can be found in chapter Basic Technical Parameters). 2. When loading the machine by a crane, regulations for crane operation must be observed. Such activity may be done by a qualified person only, with valid crane licence and/or binder’s licence. 3. Attach the binding means to the specified point at the machine frame. 4.
Reversible vibratory plate Operation Manual 1.3. Hygienical Principles Oil derivates (fuel, lubricants) are harmful agents. Anyone who gets into contact with such agents is obliged to protect himself and follow general principles of health protection as well as to follow instructions valid for each specific agent. Pay special care to: skin protection against direct contact with oil derivates; wash hands properly after finishing the work and apply suitable hand cream.
Reversible vibratory plate Operation Manual 1.7. Hygienical Data Noise Level: Declared level of acoustic pressure A at the place of the operator - VDR 52, 52H – measured in accordance to ČSN EN ISO 11201 by conditions dertermined by ČSN EN 500-4+A1, Annex B - VDR 63 – measured in accordance to ČSN EN ISO 11201 by conditions dertermined by ČSN EN 500-4, Annex B LpA,d [dB] VDR52 91+1 VDR52H 94+2 VDR63 91+4 VDR63H 91+4 Guaranteed level of acoustic output A Measured in accordance to NV No.
Reversible vibratory plate 2. according to ČSN ISO 6405-1 (symbol No. 7.28) and informative description. Safety sign, symbol No. B.2.5 commands the operator to wear ear protection all the time when operating the machine. Sign, symbol No. 7.28 commands the operator to read the Operation Manual before attempting to start work with the machine. Safety sign, symbol No. NB.2.
Reversible vibratory plate Operation Manual Compaction at temperature below freezing is highly dependent on water content in the soil to be compacted. Under such conditions, soil becomes harder and more difficult to compact. It is possible to compact dry materials or rapidly compact fresh soil, before it gets frozen. 1.10.2. Operation at high altitudes With increasing altitude, engine power decreases due to changed oxygen content.
Reversible vibratory plate Model Operation Manual Dimensions [mm] B H h h1 L l VDR 52/52E VDR 52H/52HE 600 600 1055 1055 840 875 1150 1150 1420 1420 815 815 VDR 63/63E VDR 63H/63HE 700 700 1040 1040 850 910 1130 1130 1500 1500 895 895 Type VDR52 Model VDR63 VDR52 (E) VDR52H (E) [kg] 340 (355) 360 (370) 430 (440) 440 (460) Frequency [Hz] 75 75 74 74 Centrifugal Force Maximum Speed Forwards/Backwards* Maximum Climbing Ability Vibratory Plate Width [kN] 52 52 63 63
Reversible vibratory plate Operation Manual Operational speed of the engine is NOT the same as rated speed of the engine; they are preset to suit technological parameters of the machine. 2.2.
Reversible vibratory plate Operation Manual At correct oil level, oil is reaching just to the edge of the filler and slightly is pouring out. If the oil level is lower then the edge of the filler, top up oil. If oil leakage is found, stop the machine immediately and call service, or contact the manufacturer. Checking the oil level in HATZ 1B30 and 1B50 engines should be carried out as follows: Place the machine into a horizontal position.
Reversible vibratory plate 3.2. Operation Manual Inspection of Oil Level in Vibrator Inspection of oil level in the vibrator is to be done once a year, within regular service inspection. We recommend having this operation done by unauthorized service. Place the machine on a level surface. Unscrew the plug (1) to check the oil level in the vibrator. If correct, oil is slightly pouring out of the hole. Refit the plug. 1 In case of low oil level, contact service organization.
Reversible vibratory plate Operation Manual 2.
Reversible vibratory plate Operation Manual 1 2 Unscrew the wing nut (1) and remove the filter element (2). Remove the foam collar (3). 1 2 3 Check the paper filter element to make sure that it is clean and intact. Clean the paper filter element carefully with compressed air, from inside only. Replace if too dirty. Wash the foam collar in soap water, never in a solvent! Replace if damaged. Refit all components carefully. Never start or operate the engine with air filter removed.
Reversible vibratory plate Operation Manual Unscrew the nut (1) and remove the paper filter element (2). 1 2 Check the paper element of the air filter to ensure it is clean and in good condition. Clean the air filter element carefully in direction from inside to outside, using pressured air. In case of serious impurity replace the air filter element. Re-install all removed parts carefully. Never operate the engine without the filter or with a damaged one.
Reversible vibratory plate Operation Manual 1 3. Shift the choke lever (1) into the position “ON”. Choke is not to be used when the engine is warm, or when ambient temperature is high. 1 4. If the machine is equipped with electric start, follow points 1 and 3, then turn the key in the ignition (1) to "START" position. After starting the engine with the key back to "ON" and for running the engine remains in this position.
Reversible vibratory plate Operation Manual 5. Set up the throttle lever (1) into the “idle speed” position. 1 NOTE!!! Throttle lever (1) is to be set up only in two positions - “Idle speed” or “Full speed”. Never set the throttle lever into intermediate positions, as that may lead to serious damage of the centrifugal clutch. 6. Pull the grip of the recoil starter slightly until resistance is felt, then pull vehemently. The engine would start up.
Reversible vibratory plate Operation Manual 10. The travel control lever will automatically shift forward and the machine begins to travel forward. 11. Shift the travel control lever backwards for reversing. Forward travel 4.2. 1. 2. Reversing Diesel engines HATZ 1B30 and 1B50 Set throttle to "idle". Starter cord slowly pull the handle stops and slowly release it back when you move it while holding hands.
Reversible vibratory plate Operation Manual 1 5. 6. Reverse lever is tilted forward and automatically starts the machine forward. To change the direction of travel backwards, flip reverse control lever back. Forward travel 5. Reversing SHUTTING DOWN 5.1. Gasoline Engines HONDA GX 1. Shift the throttle lever (1) into the “idle speed” position. The centrifugal clutch will disengage and the machine stops vibrating.
Reversible vibratory plate Operation Manual 1 2. Switch over the engine ignition (1) into the “OFF” position. 1 3. Shift the fuel valve (1) into the “OFF” position. 1 4.
Reversible vibratory plate Operation Manual 1 5.2 Diesel Engines HATZ 1B30 and 1B50 1. Put the throttle control lever into the "0" position (idle run). The centrifugal clutch declutches and the engine stops vibrating. 1 2. Push red button (1) for 2-3 seconds to shut-off the engine.
Reversible vibratory plate Operation Manual 1 3. If the machine is equipped electric start turn the key in the ignition (1) to the off position. 1 6. MAINTENANCE 1. 2. 3. Lift the tipping-off cover when the machine is in horizontal position only! See enclosed Engine Maintenance Manual for engine maintenance instructions. Tensioning of the vibrator drive belt: The drive belt can be tensioned (see maintenance schedule, point 7). 4.
Reversible Vibratory Plate Operation Manual 7. MAINTENANCE SCHEDULE This maintenance schedule contains only the most important operations. Besides of the mentioned operation, carry out maintenance and repairs according to the operational conditions of the machine, as well as those mentioned in the Operation Manual to the engine. WARNING: Place the machine on a lever surface, lift the tipping-off cover and shut down engine prior to any maintenance operations. Use genuine spare parts only.
Reversible Vibratory Plate Operation Manual Maintenance Schedule for Engines HATZ 1B30 and 1B50 Item Operation Engine Oil Air Cleaner Fuel Injection system Filter Vessel Fuel Hose Valve Clearance Vibrator Exciter Rubber Springs Hydraulic Oil V-belt 1) 2) page 26 Oil level check Renewal Check Cleaning Check - cleaning Exchange Check - replacement Check - adjustment Frequency adjustment Exchange of oil Check Inspection for tightness Inspection for tensioning, inspection of pulleys and clutch First Ins
Reversible Vibratory Plate Operation Manual 8. WARRANTY TERMS Construction machines manufactured by NTC are designed and manufactured to suit longterm operation by most difficult conditions. Based on our experience we can say that these machines do work reliably not during the warranty period but also long time after the warranty expires. If it happens that the machine does not work to your satisfaction, we are always here to help. In case of any failure please proceed as following: 1.
Reversible Vibratory Plate Operation Manual NTC STAVEBNÍ TECHNIKA spol. s.r.o. Jiřinková 120, 552 03 Česká Skalice tel: 491 452 184 fax: 491 401 609 E-mail: ntc@ntc.cz www.ntc.cz P-913-5 Warranty protocol Number: (to be filled by warranty dept.
Reversible Vibratory Plate Operation Manual Way of repairing the Repair by the user failure: Repair by NTC Further way (sending spare parts) Description of repairing the failure: Warranty claim assessment: YES/NO* Used spare parts: Part no. Tech. director sign. : Reason: Description Pcs Production director sign: Finishing warranty management (to be filled by warranty dept.
