iWave-R Installation Manual
Nu-Calgon Instruction Bulletin 4-415
Installation Instructions
1. Disconnect air handler power before installing.
2. Mount the iWave-R after the particle filter and before
the indoor coil. This ensures pathogens (i.e., mold) and
odors are controlled throughout the entire depth of the
coil in addition to the breathing space.
3. The iWave-R is designed with universal mounting-
either attach with screws or affix to the system with
integral magnets. Mount near the fan inlet (shaft side)
on a metal surface in the air handler, internal wall duct
or external wall duct depending on what is best for
the installation. For external duct mount, a three inch
diameter hole will need to be cut/drilled out of the duct.
IMPORTANT: If mounting on the fan housing, ensure the
iWave-R is secured from fan vibration - use short length
self-tapping screws so as not to impair operation of fan.
CRITICAL: The iWave-R is designed for flush, external
duct mount installations as an optional install. Ensure in
all installations that other metal surfaces/wires are kept
a minimum of two inches away from the tip ends of the
high voltage emitters to prevent grounding, leading to
premature failure.
Indoor Air Quality
iWave
®
-R
Residential Air Cleaner
Specifications:
Universal Voltage Input:
24VAC to 240VAC
Power (VA): Less than 10 VA
Frequency: 50/60 HZ
Air Flow Capacity: 2400 CFM (up to 6 tons)
Dimensions: 6" L x 4.8" W x 2" D
Weight: 1 lb.
Service Temp. Range: -40ºF to 160ºF
Electrical Approvals: UL and cUL
Plasma Output: Approx. 160,000,000 ions/cc
Indication: Green LED “Power On”
LED “Off” = No Power or Fault
Alarm: Includes Optional Alarm Contact
Self-Cleaning: Factory set to clean every third day.
Can be reprogrammed in the field to
clean every day
Mounting: Duct, Internal AHU Wall or Fan Inlet
Orientation: Mount unit so air flows across
brushes like a football through a field
goal post
Packaging:
1 each 4900-20
Mounting Options
Fan Inlet Mount
• Internal magnets holding unit to fan inlet (shaft side).
• Use self-tapping screws to secure device, especially for
high velocity applications or excessive vibration when
using magnets.
Inside Wall/Cabinet Mount
• Internal magnets holding unit to wall duct or air handler
metal panel.
External Duct Mount
• Cut/drill a 3 inch hole in duct to install and use two self-
tapping screws to hold unit to duct.
IMPORTANT!
Install in return air between air filter and cooling coil. For external duct
mount, make sure sheet metal sits against gasket surface; the high voltage
emitter ends (fiber brushes) must be 2 inches away from other metal and
other wiring to prevent grounding/premature failure.
24, 110/120, 208/240
VAC Power
iWave-R
BLACK WIRE
(Hot)
GREEN WIRE
(Ground)
ALARM LEADS
(See Diagram)
V
oltage Input
Neutral or Hot (208/240)
WHITE WIRE
(
*
Neutral OR Hot)
NOTE: For best results, power
continually or cycle with the fan.
*
Neutral WHITE wire becomes
a HOT wire if using 208/240.
Remote mounted LED
will illuminate when the
iWave-R is powered
and there are no faults.
All remote mount
wiring, LED, wire nuts
and voltage source are
provided, mounted and
wired by others.
ALARM RELAY WIRING EXAMPLE
Continued on back.
2008 Altom Ct. • St. Louis, MO 63146 • 800-554-5499 • www.nucalgon.com
Calgon is a licensed trade name • (1017) 4-415
Air Flow Direction
CRITICAL: Make sure air flows
across both brushes at the
same time, like a football
through a field goal post.