SSL4120 Resonant power supply controller IC with PFC for LED lighting Rev. 2.1 — 18 February 2014 Product data sheet 1. General description The SSL4120 integrates a Power Factor Corrector (PFC) controller and a controller for a Half-Bridge resonant Converter (HBC) in a multi-chip IC. It provides the drive function for the discrete MOSFET in an up-converter and for the two discrete power MOSFETs in a resonant half-bridge configuration.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 2. Features and benefits 2.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 4. Ordering information Table 1. Ordering information Type number Package SSL4120T Name Description Version SO24 plastic small outline package; 24 leads; body width 7.5 mm SOT137-1 5.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 6. Pinning information 6.1 Pinning &2033)& 616%2267 6160$,16 5&3527 616$8;3)& 66+%& (1 616&853)& 616)% 616287 5)0$; 683,& *$7(3)& 3*1' 616&85+%& 6835(* Q F *$7(/6 +% &)0,1 ,& 6*1' Q F 683+6 683+9 *$7(+6 DDD Fig 2. SSL4120T pin configuration 6.2 Pin description Table 2.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting Table 2. Pin description …continued Symbol Pin Description SUPHV 12 internal HV start-up source high-voltage supply input. Externally connected to the boost voltage GATEHS 13 HBC high-side MOSFET gate driver output SUPHS 14 high-side driver supply input. Externally connected to the bootstrap capacitor HB 15 reference for high-side driver and input for half-bridge slope detection.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 7. Functional description 7.1 Overview of IC modules The functionality of the SSL4120 is grouped as follows: • Supply module: Supply management for the IC. Includes the restart and (latched) shut-down states • Protection and restart timer: An externally adjustable timer used for delayed protection and restart timing • Enable input: Control input for enabling and disabling the controllers.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 7.2 Power supply The SSL4120 contains several supply-related pins SUPIC, SUPREG, SUPHS and SUPHV. These pins are described in Section 7.2.1 to Section 7.2.4 7.2.1 Low-voltage supply input (SUPIC pin) The SUPIC pin is the main low-voltage supply input to the IC. All internal circuits are supplied from this pin directly or indirectly using the SUPREG pin.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting • Boost charge state The PFC controller is switching; the HBC controller is off. The current from the high-voltage start-up source is large enough to supply the SUPIC pin (current consumption < Ich(nom)(SUPIC)). • Operational supply state Both the PFC and HBC controllers are switching. Current consumption is Ioper(SUPIC).
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 7.2.3 High-side driver floating supply (SUPHS pin) The high-side driver is supplied by an external bootstrap buffer capacitor, CSUPHS. The bootstrap capacitor is connected between the high-side reference the HB pin and the high-side driver supply input the SUPHS pin. CSUPHS is charged from the SUPREG pin using an external diode DSUPHS.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting START UVP supplies = yes NO SUPPLY -All off enable PFC = no UVP supplies = no DISABLED lC -Only "Enable lC" detection active Explanation flow diagram symbols Enable PFC = yes THERMAL HOLD STATE NAME -Minimum functionality active -action 1 -action 2 -...
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting Table 3. Operating states State Description No supply Supply voltages on the SUPIC and SUPHV pins are too low to provide any functionality. Undervoltage protection (UVP supplies; see Section 7.9) is active when VSUPHV < Vrst(SUPHV) and VSUPIC < Vrst(SUPIC). The IC is reset. Disabled IC The IC is disabled because the SSHBC/EN pin is LOW. Thermal hold Activated when OTP is active. The IC is not operating.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting (QDEOH GHWHFWLRQ OSX (1 9SX (1 (QDEOH VXSSO\ VLJQDO WR ! 9 66+%& (1 'LVDEOH VXSSO\ 9HQ ,& (1 (QDEOH,F &VV +%& 9HQ 3)& (1 (QDEOH,F3IF 7R VRIW VWDUW FLUFXLW 66/ DDD Fig 4. Circuit configuration around the SSHBC/EN pin 7.5 IC protection 7.5.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 7.5.2 Protection and restart timer The SSL4120 contains a programmable timer which can be used for timing several protection functions. The timer can be used in two ways: as a protection timer and as a restart timer. The timing of the timers is set independently using the external resistor Rprot and capacitor Cprot connected to the RCPROT pin. 7.5.2.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting yes Restart request no Vu(RCPROT) VRCPROT Vl(RCPROT) 0 passed Restart time t 014aaa854 Fig 6. Operation of the restart timer Figure 6 shows the operation of the restart timer. Normally Cprot is discharged to 0 V. When a restart is requested, Cprot is quickly charged to the upper switching level Vu(RCPROT). Then the RCPROT pin becomes high ohmic and Cprot discharges through Rprot.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 7.5.5 Output undervoltage protection (SNSOUT pin) If an error condition causes an output voltage drop when the SSL4120 is supplied from the HBC transformer auxiliary winding, a SUPIC UVP event is automatically triggered. If an error condition causes a decrease in the output voltage when the IC is supplied from a separate DC source (for example, a standby supply), the IC does not automatically stop switching.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 7.7 PFC controller The PFC controller converts the rectified universal mains voltage into an accurately regulated Vboost of 400 V (DC) or 450 V (DC). It operates in Quasi-Resonant (QR) or Discontinuous Conduction Mode (DCM) and is controlled using an on-time control system. The resulting mains harmonic current emissions of a typical application can meet the Class-C MHR requirements for lighting applications.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting Figure 7 illustrates the relationship between VSNSMAINS, VCOMPPFC and the on-time. The compensation makes it is possible to keep the regulation loop bandwidth constant over the full mains input range. This feature provides a fast transient response on load steps, while still meeting the Class-C MHR requirements. ton(max)(lowmains) VSNSMAINS = 0.97 V on-time VSNSMAINS = 3.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting on GATEPFC off Vboost VRect Dr(PFC) 0 VRect/N Aux(PFC) 0 Vdemag(SNSAUXPFC) (Vboost - VRect)/N lTPFC 0 demagnetized Demagnetization magnetized Valley (= top for detection) t 014aaa856 Fig 8. Demagnetization and valley detection The valley sensing block connected to the SNSAUXPFC pin detects the valleys.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 7.7.6 PFC soft-start and soft-stop (SNSCURPFC pin) The PFC controller features a soft-start function. The function slowly increases the primary peak current during start-up. The soft-stop function slowly decreases the transformer peak current before operations are stopped. These functions prevent transformer rattle during start-up and burst mode operation.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 7.7.9 PFC boost overvoltage protection, OVP boost (SNSBOOST pin) An overvoltage protection circuit has been built in to prevent boost overvoltage during load steps and mains transients. Switching of the power factor correction circuit is inhibited when the voltage on the SNSBOOST pin > Vovp(SNSBOOST). PFC switching resumes when VSNSBOOST < Vovp(SNSBOOST) again.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 7.8.3 HBC switch control HBC switch control determines when the MOSFETs switch on and off. It uses the output from several other blocks. • A divider is used to alternate switching of the high and low-side MOSFETs for each oscillator cycle. The oscillator frequency is twice the half-bridge frequency. • The controlled oscillator determines the switch-off point.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting The HB transition time depends on the resonant current amplitude when switching starts. There is a complex relationship between this amplitude, the frequency, Vboost and the output voltage. Ideally, the IC switches on the MOSFET when the HB transition is complete. If it waits any longer, VHB can swing back, especially at high output loads. The advanced adaptive non-overlap time function controls the timing.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting MOSFETs. In capacitive mode, the body diode in the switched off MOSFET can start conducting. Switching on the other MOSFET at this instant can result in the immediate destruction of the MOSFETs. The advanced adaptive non-overlap time of the SSL4120 always waits until the slope at the half-bridge node starts. It guarantees safe switching of the MOSFETs in all circumstances.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting VOLTAGE PIN SSHBC FEEDBACK CURRENT PIN SNSFB POLARITY INVERSION (max 2.5 V) CONVERSION TO VOLTAGE (max 1.5 V) VOLTAGE PIN RFMAX FIXED fmin CURRENT CONVERSION TO CURRENT via Rfmax (DIS-)CHARGE CURRENT PIN CFMIN CONVERSION TO FRQUENCY via Cfmin 014aaa860 Fig 12.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting flimit(HB) fmax(B) C B fmax(A) A fHB fmin(B and C) fmin(A) 0 VRFMAX Vfmax(fb)(RFMAX) Vfmax(ss)(RFMAX) 014aaa861 A: Cfmin = high, Rfmax = high. B: Cfmin = low, Rfmax = low. C: Cfmin = low, Rfmax = too low. Fig 13. Function of Rfmax and Cfmin The half-bridge slope controls the oscillator. The oscillator charge current is initially set to a low value Iosc(red) = 30 A.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting Vpu(SNSFB) Volp(SNSFB) Vfmax(ss)(RFMAX) VSNSFB VSSHBC = 8.4 V Vfmin(SNSFB) VSNSFB Vfmax(fb)(RFMAX) VRFMAX Vfmax(SNSFB) Vclamp(SNSFB) VRFMAX 0 0 Iolp(SNSFB) Ifmin(SNSFB) Ifmax(SNSFB) ISNSFB 0 Iclamp(SNSFB) 014aaa862 Fig 14. Transfer function of feedback input Below the minimum frequency level, VSNSFB is clamped at Vclamp(SNSFB) = 3.2 V.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 7.8.8.1 Soft-start voltage levels The relationship between the soft-start voltage at the SSHBC/EN pin and the RFMAX pin voltage is shown in Figure 15. The relationship is directly related to the frequency. VRFMAX fmax fHB Vfmax,ss(RFMAX) fHB Vfmax,fb(RFMAX) VRFMAX fmin 0 Vfmax(SSHBC) 0 Vpu(EN) Vclamp(SSHBC) Vfmin(SSHBC) VSSHBC ISNSFB < Ifmin(SNSFB) Ifmin(SNSFB) < ISNSFB < Ifmax(SNSFB) 014aaa863 Fig 15.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting The fast charge and discharge is used for the upper frequency range where VSSHBC/EN < Vss(hf-lf)(SSHBC) = 5.6 V. In the upper frequency range, the currents in the converter do not react strongly to frequency variations. The slow charge and discharge speed is used for the lower frequency range where VSSHBC/EN > Vss(hf-lf)(SSHBC) = 5.6 V.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 7.8.9 HBC high-frequency protection, HFP-HBC (RFMAX pin) Normally the converter does not operate continuously at maximum frequency because it sweeps down to much lower values. Certain error conditions, such as a disconnected transformer, could cause the converter to operate continuously at maximum frequency. If zero-voltage switching conditions are no longer present, the MOSFETs can overheat.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting Vreg Vboost Vuvp t GATEHS t GATELS t sink ISNSCURHBC sink current only with positive VSNSCURHBC 0 t source VCur(HBC) = Rcur(HBC) × ICur(HBC) Iocp(high) Iocr(high) Iocp(nom) Iocr(nom) ICur(HBC) 0 -Iocr(nom) -Iocp(nom) -Iocr(high) -Iocp(high) t VSNSCURHBC Vocp(HBC) Vocr(HBC) VSNSCURHBC 0 -Vocr(HBC) -Vocp(HBC) t nominal Vboost no compensation nominal OCR nominal Vboost no compensation nominal OCP low Vbo
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting Iocr ICur(HBC) 0 t -Iocr Iss(hf)(SSHBC) ISSHBC/EN Iss(If)(SSHBC) -Iss(If)(SSHBC) t -Iss(hf)(SSHBC) Vfmin(SSHBC) VSSHBC/EN Vss(hf-lf)(SSHBC) Vfmax(SSHBC) t 0 Vreg VO t 0 Fast soft start sweep (charge and discharge) Slow soft start sweep (charge and discharge) 014aaa866 Fig 18. Overcurrent regulation during start-up The protection timer is also started.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting Capacitive mode is detected when the HB slope does not start within tto(cmr) after the MOSFETs have switched off. Detection of Capacitive mode increases the switching frequency. This increase is caused by discharging the soft-start capacitor with a relatively high current Icmr(hf)(SSHBC) immediately after tto(cmr) expires until the half-bridge slope starts.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 8. Limiting values Table 5. Limiting values In accordance with the Absolute Maximum Rating System (IEC 60134). All voltages are measured with respect to pin SGND; Currents are positive when flowing into the IC; The voltage ratings are valid provided other ratings are not violated; Current ratings are valid provided the maximum power rating is not violated.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting Table 5. Limiting values …continued In accordance with the Absolute Maximum Rating System (IEC 60134). All voltages are measured with respect to pin SGND; Currents are positive when flowing into the IC; The voltage ratings are valid provided other ratings are not violated; Current ratings are valid provided the maximum power rating is not violated.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting Table 7. Characteristics …continued Tamb = 25 C; VSUPIC = 20 V; VSUPHV > 40 V; all voltages are measured with respect to SGND; currents are positive when flowing into the IC; unless otherwise specified. Symbol Parameter Conditions Min Typ Max Unit Vrst(SUPIC) reset voltage on pin SUPIC VSUPHV < Vrst(SUPHV) - 7 - V Vscp(SUPIC) short-circuit protection voltage on pin SUPIC 0.55 0.65 0.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting Table 7. Characteristics …continued Tamb = 25 C; VSUPIC = 20 V; VSUPHV > 40 V; all voltages are measured with respect to SGND; currents are positive when flowing into the IC; unless otherwise specified. Symbol Parameter Conditions Min Typ Max Unit Output voltage protection sensing, UVP/OVP output (SNSOUT pin) Vovp(SNSOUT) overvoltage protection voltage on pin SNSOUT [2] 3.4 3.5 3.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting Table 7. Characteristics …continued Tamb = 25 C; VSUPIC = 20 V; VSUPHV > 40 V; all voltages are measured with respect to SGND; currents are positive when flowing into the IC; unless otherwise specified.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting Table 7. Characteristics …continued Tamb = 25 C; VSUPIC = 20 V; VSUPHV > 40 V; all voltages are measured with respect to SGND; currents are positive when flowing into the IC; unless otherwise specified. Symbol Parameter Conditions Min Typ Max Unit Iprot(SNSBOOST) protection current on pin SNSBOOST VSNSBOOST = 2.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting Table 7. Characteristics …continued Tamb = 25 C; VSUPIC = 20 V; VSUPHV > 40 V; all voltages are measured with respect to SGND; currents are positive when flowing into the IC; unless otherwise specified. Symbol Parameter Conditions Min Typ Max Unit Vfmin(SNSFB) minimum frequency voltage on pin SNSFB 6.1 6.4 6.9 V Ifmin(SNSFB) minimum frequency current on pin SNSFB VSSHBC/EN > Vfmin(SSHBC) 0.86 0.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting Table 7. Characteristics …continued Tamb = 25 C; VSUPIC = 20 V; VSUPHV > 40 V; all voltages are measured with respect to SGND; currents are positive when flowing into the IC; unless otherwise specified.
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SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 12. Package outline SO24: plastic small outline package; 24 leads; body width 7.5 mm SOT137-1 D E A X c HE y v M A Z 13 24 Q A2 A (A 3) A1 pin 1 index θ Lp L 1 12 e detail X w M bp 0 5 10 mm scale DIMENSIONS (inch dimensions are derived from the original mm dimensions) UNIT A max. A1 A2 A3 bp c D (1) E (1) e HE L Lp Q v w y mm 2.65 0.3 0.1 2.45 2.25 0.25 0.49 0.36 0.32 0.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 13. Abbreviations Table 8. SSL4120 Product data sheet Abbreviations Acronym Description ANO Adaptive Non-Overlap CMOS Complementary Metal-Oxide-Semiconductor' CMP Capacitive Mode Protection CMR Capacitive Mode Regulation DMOS Double-diffused Metal-Oxide-Semiconductor EMI ElectroMagnetic Interference HBC Half-Bridge Converter or Controller.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 14. Revision history Table 9. Revision history Document ID Release date Data sheet status Change notice Supersedes SSL4120 v.2.1 20140218 Product data sheet - SSL4120 v.2 Modifications: • • Figure 11 “Adaptive non-overlap time function (capacitive operation)” has been updated.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 15. Legal information 15.1 Data sheet status Document status[1][2] Product status[3] Definition Objective [short] data sheet Development This document contains data from the objective specification for product development. Preliminary [short] data sheet Qualification This document contains data from the preliminary specification.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting Export control — This document as well as the item(s) described herein may be subject to export control regulations. Export might require a prior authorization from competent authorities. Non-automotive qualified products — Unless this data sheet expressly states that this specific NXP Semiconductors product is automotive qualified, the product is not suitable for automotive use.
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 17. Contents 1 2 2.1 2.2 2.3 2.4 3 4 5 6 6.1 6.2 7 7.1 7.2 7.2.1 General description . . . . . . . . . . . . . . . . . . . . . . 1 Features and benefits . . . . . . . . . . . . . . . . . . . . 2 General features . . . . . . . . . . . . . . . . . . . . . . . . 2 PFC controller features. . . . . . . . . . . . . . . . . . . 2 HBC controller features . . . . . . . . . . . . . . . . . . 2 Protection features . . . . . .
SSL4120 NXP Semiconductors Resonant power supply controller IC with PFC for LED lighting 11 12 13 14 15 15.1 15.2 15.3 15.4 16 17 Application information. . . . . . . . . . . . . . . . . . Package outline . . . . . . . . . . . . . . . . . . . . . . . . Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . Revision history . . . . . . . . . . . . . . . . . . . . . . . . Legal information. . . . . . . . . . . . . . . . . . . . . . . Data sheet status . . . . . . . . . . . . . . . . . . . . . .