User Guide
6
•
• Install the wiring using the diagram on the next page.
• Slip terminal boots on yellow and blue cable ends. Connect the yellow and blue cables to the color-matched motor terminals on the
winch. Tighten the terminal nuts on the motor. DO NOT overtighten. Seat boots over terminal. Route the other ends to the
contactor/solenoid location.
• Connect the yellow and blue cables to the contactor/solenoid (yellow to yellow and blue to blue). DO NOT tighten nuts or seat
boots at this time.
• Slip terminal boots on the ring terminal ends of the black and red cables. Connect the black and red cables to the contactor/
solenoid (red to red and black to black). DO NOT tighten nuts or seat boots at this time. Route red and black cables to battery. DO
NOT connect cables to battery at this time.
•
• Adjust cables to facilitate orderly and straight routing of the cables from the contactor/solenoid. Avoid kinks or sharp bends in the
cables. Avoid crossing cables over each other for at least the first 6” of cable starting from the contactor/solenoid post. Tighten the
contactor/solenoid terminal nuts. DO NOT over tighten. Seat terminal boots over ring terminals and posts.
• Connect the rocker switch to the contactor/solenoid using the provided plug. Splice the end of the red wire on the rocker switch, to
a vehicle accessory circuit controlled by ignition controlled power source (keyed). The wire should only have power when the key is
in the “ON” position.
• Carefully inspect battery and winch electrical cable routing to ensure it is neat and tidy. Secure electrical cables and wiring
harnesses with provided cable ties. Cable ties should be snug, but not cutting into wire insulation. Use electrical tape, pieces of
rubber hose or electrical conduit to protect electrical cables and wire harnesses where needed to avoid electrical cable insulation
wear or abrasion.
• Connect the red lead to the positive (+) terminal of the vehicle’s 12 volt battery first.Connect the black lead to the negative (-) ter-
minal of the vehicle’s 12 volt battery second. Install protective boots as appropriate to protect connection. Tighten battery terminal
fasteners as directed in the vehicle service manual to the proper torque specification.
• Check for proper drum rotation. Pull and turn the clutch knob to the “free spool” position. Pull out some cable from the drum, and
then turn the clutch knob to the “locked spool” position to engage the gears. Press the cable out button on the rocker switch. If the
drum is turning and releasing more cable, your connections are accurate. If the drum is turning and collecting more cable, then
reverse the leads on the motor. Repeat and check rotation.
• With some applications, the motor terminal posts may need to be rotated to avoid interference with other components.
routeelectrical cables across any sharp
edges, through and /or near moving parts, or near
parts that may become hot.
leave some slack forelectrical cable move-
ment. Battery cables should NOT be drawn taut.
make sure to splice into keyed accessory
wire that has power when key is turned on. You may
need to use a test light to locate a suitable wire.
Red
Black
Black
Blue
Red
Blue
Yellow
4000S型接线图
Red
Black
Black
Blue
Red
Red
Black
White
Yellow
The remote
control
The antenna
Yellow
Blue
型无线接线图
6
2018 Kolpin Outdoors Inc. REV 03
•
• Install the wiring using the diagram on the next page.
• Slip terminal boots on yellow and blue cable ends. Connect the yellow and blue cables to the color-matched motor terminals on the
winch. Tighten the terminal nuts on the motor. DO NOT overtighten. Seat boots over terminal. Route the other ends to the
contactor/solenoid location.
• Connect the yellow and blue cables to the contactor/solenoid (yellow to yellow and blue to blue). DO NOT tighten nuts or seat
boots at this time.
• Slip terminal boots on the ring terminal ends of the black and red cables. Connect the black and red cables to the contactor/
solenoid (red to red and black to black). DO NOT tighten nuts or seat boots at this time. Route red and black cables to battery. DO
NOT connect cables to battery at this time.
•
• Adjust cables to facilitate orderly and straight routing of the cables from the contactor/solenoid. Avoid kinks or sharp bends in the
cables. Avoid crossing cables over each other for at least the first 6” of cable starting from the contactor/solenoid post. Tighten the
contactor/solenoid terminal nuts. DO NOT over tighten. Seat terminal boots over ring terminals and posts.
• Connect the rocker switch to the contactor/solenoid using the provided plug. Splice the end of the red wire on the rocker switch, to
a vehicle accessory circuit controlled by ignition controlled power source (keyed). The wire should only have power when the key is
in the “ON” position.
• Carefully inspect battery and winch electrical cable routing to ensure it is neat and tidy. Secure electrical cables and wiring
harnesses with provided cable ties. Cable ties should be snug, but not cutting into wire insulation. Use electrical tape, pieces of
rubber hose or electrical conduit to protect electrical cables and wire harnesses where needed to avoid electrical cable insulation
wear or abrasion.
• Connect the red lead to the positive (+) terminal of the vehicle’s 12 volt battery first.Connect the black lead to the negative (-) ter-
minal of the vehicle’s 12 volt battery second. Install protective boots as appropriate to protect connection. Tighten battery terminal
fasteners as directed in the vehicle service manual to the proper torque specification.
• Check for proper drum rotation. Pull and turn the clutch knob to the “free spool” position. Pull out some cable from the drum, and
then turn the clutch knob to the “locked spool” position to engage the gears. Press the cable out button on the rocker switch. If the
drum is turning and releasing more cable, your connections are accurate. If the drum is turning and collecting more cable, then
reverse the leads on the motor. Repeat and check rotation.
• With some applications, the motor terminal posts may need to be rotated to avoid interference with other components.
routeelectrical cables across any sharp
edges, through and /or near moving parts, or near
parts that may become hot.
leave some slack forelectrical cable move-
ment. Battery cables should NOT be drawn taut.
make sure to splice into keyed accessory
wire that has power when key is turned on. You may
need to use a test light to locate a suitable wire.
Acckrding drawing to cinnect the receiver of wireless switch to connect with contactor /solenoid.
INSTRUVTION ATV-S型.indd 7 2018/12/28 星期五 14:49:30
3000-4500lbs-S型-新.indd 7 2019/1/2 23:00:50
未命名-7 6 2020/5/21 星期四 16:59:24
未命名-1 6 2020/5/22 星期五 7:33:24
未命名-1 6 2020/5/22 星期五 7:36:59