ELECTRIC WINCH -1- 24p.
ELECTRIC WINCH -1- 24p.
Electric winch parts list -2- 24p.
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SAFETY PRECAUTIONS Warning! Observe safety precautions for personal safety and the safety of others. Improper equipment operation may cause personal injury and equipment damage. Read the following carefully before attempting to operate your winch and keep the instructions for future reference. 1. Dress properly: -Don’t wear loose clothing or jewellery. They can be caught in moving parts. -Wear leather gloves when handling winch cable. Do not handle cable with bare hands as broken wires can cause injuries.
4. Don’t overwork the winch: -If the motor becomes uncomfortably hot to touch, stop and let it cool for a few minutes. -Don’t maintain power to the winch if the motor stalls. -Don’t exceed maximum line pull ratings shown in tables. Shock loads must not exceed these ratings. 5. Avoid unintentional starting: -Winch clutch should be disengaged when not in use and fully engaged when in use. 6. Check damaged parts: -Before using, you should check your winch carefully.
-On hidden winches, spool in cable under power but keep hands clear. WINCH OPERATION WARNINGS Read the following carefully before attempting to operate your winch and keep the instructions for future reference. 1. The uneven spooling of cable, while pulling a load, is not a problem, unless there is a cable pile up on one end of the drum. If this happens reverse the winch to relieve the load and move your anchor point further to the centre of the vehicle.
winch capacity and a halving of the winching speed, and the means to maintain a direct line pull to the centre of the rollers. When double loading during stationary winching, the winch hook should be attached to the chassis of the vehicle. 8. Ensure rated “D” or bow shackles are used in conjunction with an approved tree trunk protector to provide a safe anchor point. 9. When extending winch cable, ensure that at least five wraps of cable remain on drum at all times.
15.Battery: -Be sure that the battery is in good condition. Avoid contact with battery acid or other contaminants. -Always wear eye protection when working around a battery. -Have the engine running when using the winch, to avoid flattening the battery. 16.Winch cable: -Be sure that the cable is in good condition and is attached properly. -Do not use the winch if cable is frayed. -Do not move the vehicle to pull a load. -Do not replace the cable with a cable of lesser strength.
17. Do not attempt to exceed the pulling limits of this winch. 18. Do not drive your vehicle to assist the winch in any way. Vehicle movement in combination with winch operation may overload the cable, the winch itself or cause damaging shock loads. 19. Shock loads when winching are dangerous! A shock load occurs when an increase force is suddenly applied to the cable. A vehicle rolling back on a slack cable may induce a damaging shock load. 20.
2. Winch mounting frames and / or frontal protection systems are suggested to suit most popular vehicles. Winch frames are packaged with detailed fitting instructions. 3. Should you wish to manufacture your own mounting plate the dimensions below will assist. A steel mount plate 6mm thick is recommended. Fasteners should be steel high tensile grade 5 or better. A poorly designed mount may void warranty. 4.
broken strands and replace if necessary. If the cable becomes worn or damaged it must be replaced. Cable instllation Unwind the new cable by rolling it along the ground, to prevent kinking. Remove old cable and observe the manner in which it is attached to the cable drum flange. Electrical connection For normal self-recovery work, your existing electrical system is adequate. A fully charged battery and proper connections are essential.
Terminal A' (Thin Black cable with Black sleeves) Terminal C' (short Black cable) black Jacket Control Box TerminalB' (short Redcable) Red Jacket positive (+ve) (Long Red cable) Terminal D' (Short Black cable) yellow sleeves Negative (-ve) (Long Black cable) Terminal A' Wireless remote switch installation - 12 - 24p.
Note 1. Your battery must be kept in good condition. 2. Be sure battery cables are not drawn taught across any surfaces, which could possibly damage them. 3. Corrosion on electrical connections will reduce performance or may cause a short. 4. Clean all connections especially in remote control switch and receptacle. 5. In salty environments use a silicone sealer to protect from corrosion. 6. Index the heads of the plate studs into the keyhole slots on the back of the winch. 7.
Winch operation Suggestion The best way to get acquainted with how your winch operates is to make a few test runs before you actually need to use it. Plan your test in advance. Remember you can hear your winch as well as you can see it operate. Get to recognize the sound of a light steady pull, a heavy pull, and sounds caused by load jerking or shifting. Soon you will gain confidence in operating your winch and its use will become second nature to you. Operating 1.
place from the driver’s position to ensure safe operation. 5. To commence winching operation, start vehicle engine, select neutral in transmission, maintain engine speed at idle. 6. Operated the remote control switch to IN or OUT until the vehicle has been retrieved. Regularly check the winch to ensure cable is winding onto the drum evenly. Note: 1. Never winch with your vehicle in gear or in part, which would damage your vehicle’s transmission. 2.
MAINTENANCE It is highly recommended that the winch be used regularly(once a month). Simply power the cable out 15m, free spool 5m and then power back in. this will keep all components in good working condition so that the winch can be relied on when needed. Contact your authorized outlet for technical assistance and repairs.
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9500lbs features and specification Single line rated pull 9500lbs (4318kgs) Motor 5.5hp/4.0kw,series wound Control Remote switch Extra wireless remote switch Optional Gear train 3 stage planetary Gear reduction ratio 265:1 Braking Automatic load-holding brake Drum size Diameter 2.5”(63.5mm) x length 9.6”(224mm) Cable 21/64”(8.3mm) x 92’(28m) Remote control switch Included Battery Recommended: 650 CCA Net weight 36kgs Overall dimension 20.8” x 6.5” x 8.
10000lbs features and specification Single line rated pull 10000lbs (4545kgs) Motor 5.6hp/4.2kw,series wound Control Remote switch Extra wireless remote switch Optional Gear train 3 stage planetary Gear reduction ratio 265:1 Braking Automatic load-holding brake Drum size Diameter 2.5”(63.5mm) x length 9.6”(224mm) Cable 23648”(9.5mm) x 85’(26m) Remote control switch Included Battery Recommended: 650 CCA Net weight 36kgs Overall dimension (length x width x height) 20.8” x 6.5” x 8.
11000LBS FEATURES AND SPECIFICATIONS Single line rated pull 11000LB (5000kg) Motor 5.5hp/4.0kw, Series Wound Control Remote switch, 12ft (3.7m) lead Gear train 3 Stage Planetary Gear reduction 235:1 Clutch Sliding Ring Gear Braking Action Automatic In-The-Drum Drum size Diameter 2.52’’ (64mm) Length 8.82’’ (224mm) Cable 85ft of 3/8’’ diameter (26m of 9.
12000lbs features and specification Single line rated pull 12000lbs (5454kgs) Motor 6.0hp/4.5kw,series wound Control Remote switch Extra wireless remote switch Optional Gear train 3 stage planetary Gear reduction ratio 265:1 Braking Automatic load-holding brake Drum size Diameter 2.5”(63.5mm) x length 9.6”(224mm) Cable 3/8”(9.5mm) x 85’(26m) Remote control switch Included Battery Recommended: 650 CCA Net weight 37kgs Overall dimension 20.8” x 6.5” x 8.
12500lbs features and specification 13000lbs features Single line rated and pull specification Single line rated pull Motor Motor Control 12500lbs (5681kgs) 13000lbs (5909kgs) wound 6.0hp/4.5kw,series 6.0hp/4.
14500lbs features and specification 13000lbs features and specification Single line rated pull Single line rated pull Motor Motor Control Control Extra wireless remote switch Extra wireless remote switch Gear train Gear train Gear reduction ratio Gear reduction ratio Braking Braking Drum size Drum size Cable Cable Remote control switch Remote control switch Battery Battery Net weight Net weight Overall dimension (length x width x height) Overall dimension (length x width x height) Mounting bolt pattern Mou
14500lbs 13500lbsfeatures featuresand andspecification specification Single line rated pull Single line rated pull Motor Motor Control Control Extra wireless remote switch Extra wireless remote switch Gear train Gear train Gear reduction ratio Gear reduction ratio Braking Braking Drum size Drum size Cable Cable Remote control switch Remote control switch Battery Battery Net weight Net weight Overall dimension (length x width x height) Overall dimension (length x width x height) Mounting bolt pattern Mounti
14500lbs features and specification Single line rated pull 14500lbs (6590kgs) Motor 6.0hp/4.5kw,series wound Control Remote switch Extra wireless remote switch Optional Gear train 3 stage planetary Gear reduction ratio 265:1 Braking Automatic load-holding brake Drum size Diameter 2.5”(63.5mm) x length 9.6”(224mm) Cable 3/8”(9.5mm) x 85’(26m) Remote control switch Included Battery Recommended: 650 CCA Net weight 37kgs Overall dimension 20.8” x 6.5” x 8.
ATTENTION: The mounting bracket for the fairlead is included only in the 3000, 3500, 4000, 4500 lbs winches, for the winches of 10.000 lbs over should be bought separately. A Winch have to be installed a emergency switch. A Winch should be switched off electricity completely when not used.
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