COPPER AND FIBRE OPTIC INTERCONNECT TOOLS
W I R E W R A P P I N G OVERVIEW Wire Wrapping is a method of making a wire connection by coiling the bare wire around the sharp corners of a terminal under mechanical tension. The technology was developed as an alternative to soldering, which presents various safety and reliability problems in many applications. A principal advantage of wire wrapping is that it provides a high-reliability connection that is also easily removed to correct or modify a wiring layout.
mind, we consulted a certified ergonomist and created an ergonomic tool, which includes a lightweight, well-balanced construction, dual-finger short-throw trigger, and a long handle to mitigate pressure on the palm. These features help to prevent Permanently Attached Collet Nut repetitive stresses and result in an industry-leading design from a comfort and safety standpoint.
MANUAL WIRE WRAPPING TOOLS & KITS M A N U A L W I R E W R A P P I N G T O O L S The G100/R3278 and G200/R3278 tools are designed with a chuck nose piece to make use of the full line of bits and sleeves made for power tools. The G100/R3278INS is coated with an insulative material, providing 1000V of dielectric strength across most of the housing, to help ensure worker and system safety. These tools accommodate wire sizes from 22 AWG (0.65mm) thru 32 AWG (0.20mm).
Regular Modified Bit Part No. (AWG) INCHES Sleeve Part No. Maximum Insulation Diameter Inches Minimum Terminal Diagonal Inches Maximum Terminal Diagonal Inches – .059 – – – .052 – – – .050 – .046 – .044 .050 .046 – – – .031 .046 .046 .041 .034 .036 .027 .023 .027 .060 .042 .042 .061 .054 .049 .061 .054 .054 .049 .024 .054 .055 .024 .049 .054 .054 .023 .058 .023 .054 .024 .053 .053 .033 .031 .031 .034 .073 .073 .073 .085 .073 .074 .085 .073 .073 .074 .043 .073 .074 .043 .068 .073 .065 .038 .073 .
SPECIALISED BITS & SLEEVES P O W E R & U N W R A P P I N G B I T S S L E E V E S Unwrap Bit Part No. 2026UB 2832UB For PTX Series battery or electric wrap/unwrap tool. 2” (5CM) LONGER THAN STANDARD BITS & P2426-5 12 Sleeve Part No. KB22-5 KB24-5 KB26-5 P2224-5 P2426-5 P2426-5 W I R E Wire Size AWG 22 24 26 W R A P P I N G Regular mm 0.65 0.50 0.40 Modified ● ● ● E X T E N S I O N Maximum Insulation Diameter In. mm – – – – – – A N D I N S U L AT E D Terminal Hole Dia.
S E T S L E E V E & B I T D F B 2 2 4 D U A L F U N C T I O N WRAP / UNWRAP BIT & SLEEVE SET W R A P / U N W R A P DFB224 DUAL FUNCTION OK I N D U S T R I E S I N T R O D U C E S T H E D F B 224 D U A L F U N C T I O N B I T This innovative product represents a truly revolutionary approach to wire wrapping, by combining both the wrap and the unwrap functions into one bit/sleeve set.
HAND WRAPPING AND UNWRAPPING H A N D W R A P P I N G TOOLS T O O L S These Hand Wrapping Tools are carefully designed to produce perfect wire wrapped connections. Precision, long-lasting tools for use where occasional wraps are required or where power wire-wrapping tools are not practical. Compact and convenient. Part No. Wire Size Reg. Mod. Type ● ● HW-224 HW-224LH HW-24DHM HW-2426 HW-26 *HW-26SM *HW-30 ● ● ● ● ● A A A A A A B AWG 22-24 22-24 24 24-26 26 26 30 mm 0.65-0.50 0.65-0.50 0.50 0.
Kynar and Tefzel Wire Tables Kynar Insulation material: Polyvinlidene Fluoride (PVF2). Conductor: Silver Plated Copper conductor. This low cost wire is recommended for pre-stripped wire applications. 24AWG KYNAR WIRE (0.50mm) insulation diameter 0.030" (0.