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SAFETY CONSIDERATIONS Read all warning notes and instructions carefully. They are included to help you installing the Product safely in the highly flammable environment of the fuel station. Disregarding these warning notes and instructions could result in serious injury or property damage. It is the installer responsibility to install, operate and maintain the equipment according to the instructions given in this manual, and to conform to all applicable codes, regulations and safety measures.
PROPRIETY NOTICE This document contains propriety and confidential information. It is the property of ORPAK SYSTEMS Ltd. It may not be disclosed or reproduced in whole or in part without written consent of ORPAK SYSTEMS. The information in this document is current as of the date of its publication, but is subject to change without notice. DISCLAIMER This document is provided for reference only.
FCC Warning Modifications not expressly approved by the manufacturer responsible could void the user’s authority to operate the equipment under FCC rules. User information for a Class B digital device THE FCC WANTS YOU TO KNOW: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential area.
TABLE OF CONTENTS Paragraph Page SECTION 1 GENERAL DESCRIPTION 1-1. GENERAL ……………………….. .................................................................................... 1 1-2. SECURED ORPT SPECIFICATIONS................................................................................ 1 1-2.1. Secured OrPT Housing ………………................................................................................ 2 1-3. PRINTER SPECIFICATIONS .........................................................................
LIST OF ILLUSTRATIONS Figure Page Figure 1-1. Secured OrPT – General View 2 Figure 1-2. Secured OrPT – Enclosure Opening Dimensions 2 Figure 1-3. G2 Printer – General View 4 Figure 1-4. G2 Printer – Enclosure Opening Dimensions 4 Figure 2-1. Secured OrPT Single Box – Pole Installation 6 Figure 2-2. Secured OrPT Single Box – Wall Mounted 7 Figure 2-3. Secured OrPT Single Box Components Location 8 Figure 2-4.
0 SECTION 1 GENERAL DESCRIPTION 1-1. GENERAL This manual provides installation instructions for the Secured OrPT (Orpak Secured Payment Terminal, OrSPT) and the G2 Outdoor Printer. The Secured OrPT is an outdoor payment terminal that can accept a variety of payment types: smart cards, magnetic cards and contactless cards. The G2 Printer Module is a compact, ruggedized thermal printer suitable for the harsh outdoor environments. It uses thermal printer paper only (55 gr., 40m x 57 mm). 1-2.
1-2.1. Secured OrPT Housing Secured OrPT enclosure is made of a plastic-molded front panel, and an aluminum rear casing (see Figure 1-1). The enclosure is weather-proof in order to sustain the harsh outdoor environments when installed in an outdoor enclosure. The front panel of the OrPT is made of rugged plastic. The devices front is sealed. Figure 1-2 depicts the enclosure dimensions of the opening required for installing the Secured OrPT into 3rd party panels. Figure 1-1.
1-3. PRINTER SPECIFICATIONS Table 1-2 displays the physical, electrical and environmental specifications applicable to the Printer. Table 1-2. Printer Specifications Supply Voltage: 24 VDC Power Consumption: Standby 15 W. Typical 60 W (without heater). Maximum standby current 0.625 A Maximum current 2.5 A Dimensions (HxWxD): 110.2 x 178.
Figure 1-3. G2 Printer – General View Figure 1-4.
1-4. VOLTAGE PROTECTION Secured OrPT and Printer housing requires a grounding attachment, i.e. the devices should be connected to the dispenser (in case of retrofit in petroleum environments) for protection against high voltage transient and lightning. Furthermore, two types of protections are included in the devices: • Isolation of 1.5 KVDC to protect against galvanic connection between the host side and the device side.
SECTION 2 SINGLE BOX INSTALLATION 2-1. GENERAL The single box configuration takes into consideration the ease of use of the user related equipment. The front panel of the Secured OrPT faces the attendant and the driver, and the printer is located below the keyboard. This section provides instructions for installing the Secured OrPT & Printer Single Box on its pole (accessory, see Figure 2-1) or on the wall (see Figure 2-2). Figure 2-1.
Figure 2-2. Secured OrPT Single Box – Wall Mounted 2-2. COMPONENTS Table 2-1 defines the Secured OrPT Single Box components (see Figure 2-3 for the location of the main components within the box). Communication link is obtained either directly from the LAN, or via the RS-485 link. The Secured OrPT Single Box components are interconnected within the box by an RS-485 link. Table 2-1. Secured OrPT Single Box Components No. Function Module Type Quantity 1.
Figure 2-3. Secured OrPT Single Box Components Location 2-2.1. Single Box Specifications Table 2-2 displays the physical, electrical and environmental specifications applicable to the Secured OrPT Single Box. Supply Voltage: Table 2-2. Secured OrPT Single Box Specifications 100-220 VAC Maximum current (230VAC) 1.
2-3. INSTALLING SECURED OrPT PANEL & PRINTER IN THE SINGLE BOX The following instructions provide the procedures for the installation of the Secured OrPT & Printer modules in the Single Box. The Single Box is delivered fully installed, thus no further installation is required. Use these instructions only for replacing the unit, due to a malfunction or unit upgrade.
2-3.2. Secured OrPT & Printer Installation Perform the following procedures for installing the Secured OrPT and the printer in the Secured OrPT Single Box: 1. Prepare a comfortable place to perform the installation, which will allow easy access to the Secured OrPT Box 2. Disconnect all power sources to the Single Box and in installation area 3. Insert the Secured OrPT Panel to its designated aperture in the Single Box (see Figure 2-3) 4.
The customer should provide an installation plan, designed by an authorized engineer, and applicable to all authorities having jurisdiction. This plan design should reflect the existing electric infrastructure of the site. Regardless of the installation plan, the safety precautions and installation requirements, detailed in the following paragraphs, must be conformed to. Figure 2-4. Secured OrPT Single Box – Installation Pole P/N 819038022 2-4.2.
Figure 2-5 Secured OrPT – Installation Control Drawing 2-4.3. Precautions and Safety Notes Prior to actual installation activities, carefully observe the precautions and safety notes below. WARNING Before installing or servicing equipment, carefully observe the warnings and precautions in the beginning of this manual. Remember that the fuel station environment is highly flammable and combustible.
- System power may come from more than one source. Disconnect all power sources before attempting to work on the system. Install the Secured OrPT Single-Side Box only in non-hazardous locations. Do not connect power to the device until complete station installation is inspected and certified. Do not perform any metal work in the hazardous area.
Figure 2-6 Conduit Fitting 2-4.5. Preliminary Pole Installation Instructions Perform the following preliminary instructions (see Figure 2-7): NOTE Perform a site survey of the station prior to installation. For further information, contact Orpak Technical Support. 1. Obtain an installation plan, designed by an authorized engineer, and applicable to all authorities having jurisdiction 2. Ensure that this plan design reflects the existing electric infrastructure of the site 3.
9. Take care that, as the concrete fills the hole, the Installation Plate is on a same level as the ground (asphalt, pedestal) on which it is installed. Check repeatedly that the Installation Plate is leveled otherwise make the necessary adjustments so the plate is perfectly leveled 10. Wait the necessary time for the concrete to harden and dry (as per local practice), Check anew that the Installation Plate is leveled. 2-4.6.
Figure 2-7.
Table 2-5. Secured OrPT Single Box – Pole, Single Box, Installation Assembly Parts Item N o.
2-5. SINGLE BOX WALL INSTALLATION INSTRUCTIONS Perform the following Single Box wall installation instructions (see Figure 2-8, Figure 2-9 and Figure 2-10, and refer to Table 2-6): 1. Bring power and communication cable conduits to the installation spot on the wall. All wiring to the device must be done in UL listed rigid metal sealed conduit 2.
7. Install the Single Box on the wall 8. Secure the Single Box to the wall with four M6x74 anchor dibbles 9. Lock the Secured OrPT Single Box door with the provided Key 10. Connect the power and communication cables inside the Single Box Figure 2-9.
Figure 2-10. Single Box –Installation Kit (Optional) for Wall Mount Installation, P/N 819022519 Table 2-6. Single Box –Installation Assembly Part List for Wall Mount Installation Item N o.
