OWNER`S MANUAL 2200 MODEL STOVE US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOODSTOVE Verified and tested following ULC S627 and UL 1482 Standards by: Manufactured by : STOVE BUILDER INTERNATIONAL INC.. 1700, Léon-Harmel, Québec (Québec) G1N 4R9 Tel : (418 ) 527-3060 Fax : (418 ) 527-4311 www.osburn-mfg.
INTRODUCTION SBI INC., one of the most important wood stove and fireplace manufacturers in Canada, congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood stove. In the pages that follow, we will give you advice on wood heating and controlled combustion as well as technical specifications regarding installation, operation and maintenance of the model you have chosen.
TABLE OF CONTENTS SECTION 1.0 - INSTALLATION ............................................................................................. 3 1.1 GENERAL INSTALLATION ......................................................................................... 3 1.2.1 CANADA AND THE U.S.A. ...................................................................................... 3 1.2.2 AUSTRALIA AND NEW ZEALAND .......................................................................... 5 1.
Section 1.0 - Installation When installed and operated as described in these instructions, the Osburn Model 2200 Bay Wood Stove is suitable for use as a freestanding wood stove in either residential or mobile home installations. The Model 2200 is not intended for installation in a bedroom. In Canada the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22.1 Canadian National Electrical Code are to be followed in the absence of local code requirements.
Figure 1.
1.2.2 Australia and New Zealand Clearances for Benja Mk 2 Flue Kit and Acorn Special Insulated Flue Kit To Unit: Side Wall A 450 mm Rear Wall B 125 mm Corner C 75 mm Side Wall D 704 mm Rear Wall E 189 mm Corner F 329 mm To Connector: Table 1.2 – Clearances to Combustible Materials – Australia and New Zealand 1.3 Residential Installation Instructions Choose a location for the unit which meets the minimum clearances to combustibles (see Table 1.1).
1.4 Manufactured (Mobile) Home Installations – Additional Requirements 1. The stove must be bolted to the floor (secure the unit by prying out the two plastic plugs in the pedestal, and installing the two 3/8" x 3-1/2" (9.8mm x 88.9mm) lag bolts through the holes provided). 2. The unit must be provided with outside combustion air. 3. Clearance from the top of stove to an unprotected ceiling should be a minimum of 52” (1321mm).
1.5.2 Components NOTE: All connector and manufactured chimney components must be LISTED COMPONENTS. Masonry Chimneys must be Code Complying, and have a listed solid fuel burning liner (of stainless steel or clay refractory construction). 1.5.2.
DO NOT CUT RAFTERS OR CEILING JOISTS WITHOUT FIRST CONSULTING A BUILDING OFFICIAL TO ENSURE STRUCTURAL INTEGRITY IS NOT COMPROMISED. 1.5.3.1 Connectors The minimum connector diameter is 6" (152 mm). A minimum connector length of 4 ft (1.22 m) is recommended for best results. Restrictions to stack gas flow (such as using more than two 90o elbows) should be avoided and any horizontal runs should be kept to a minimum length, especially with short chimneys.
Follow CSA Standard B365-M91 for methods and precautions to be employed when connecting the stove to a masonry chimney, and for installing thimbles (wall penetration assemblies) when the connection from the stove to the masonry chimney is made through a combustible wall. When connecting to a factory built chimney, ensure that it is installed according to the manufacturer's listed instructions.
1.5.3.4 Draft Your Osburn stove will attain its best performance if installed with a chimney system that has proper draft. (Draft is the force that moves air from the appliance up through the chimney and is predominantly affected by the height and diameter of the chimney, and the stack temperatures of the stove). If you test the draft using a pressure gauge, the reading should be between .05 - .07 inches of water column (w.c.) at a medium high fire. (See Table 2.2). Drafts of less than .03" w.c.
Figure 1.5 Connections to a Factory Built Chimney (Interior Shown) Figure 1.
Section 2.0 - Operation 2.1 Safety Information 1. This stove is designed for safe operation WHEN BURNING CORDWOOD ONLY. Altering or modifying the unit or installation without proper authorisation will void the certification, warranty, and safety listing, and may result in a safety hazard. 2. For safety reasons, never leave the unit unattended with the door open or ajar.
the lighting operation, and during refuelling. Leaving the door open continuously could seriously overheat the chimney and adjacent combustibles. Do not operate the stove if there is an abnormal air leakage into the stove, such as through deteriorated gaskets or cracked or broken glass. Do not operate the stove without a door gasket. Leakage can result in overheating, or in very airtight homes, could possibly cause smoking into the room.
2.2.1 Simple Wood Moisture Test Add one large piece of wood to the top of an established fire. If it starts to burn on three sides. Within one minute, it is dry and seasoned and right for burning. If it turns black and starts to burn. In three minutes, it is damp. If it turns black and does not start burning until after five minutes, it Is green and wet. If it hisses at any time the wood is soaked and will not burn until excess moisture is boiled away. 2.
Use Table 2.2 to adjust the draft control to the desired burn rate: Burn Rate Low Medium Low Medium High High Draft Setting Move Control against the L.H. side. Move Control right by 9/16” – 1” (14.3 – 25.4mm) from closed position. Move Control right by 7/8” - 1 3/4” (22.2 – 44.5mm) from closed position Move Control against the R.H. side Table 2.
a more efficient burn. Extended burn times can be accomplished by first operating the stove on a full load with the air inlet controls wide open. Once the fire is well established, and the moisture has been driven out of the wood, reduce the air control to a low setting. The unit should then burn cleanly without smoldering. If the fire smolders without flame, re-establish a hotter fire before moving the air control to the low setting.
3.1.1 Glass Cleaning Under normal operation the glass is designed to stay clean. Glass cleaning may be required when burning damp wood and/or when burning slow fires. In general if the glass is not staying clean then the unit is being under fired. Dirty glass may be self cleaned by burning a hot fire (i.e. dry wood and opened draft controls) for a couple of hours. Good burning techniques will result in clean glass. Hand clean the glass only when the fire is out and the stove is cold.
Figure 3.1 Ash removal 4. Clear the ashes from the area where the plug normally sits so that it will properly seat against the opening edges; tap it down with your poker to ensure proper seating. 5. Cover the plug with the remaining ashes and continue operation of your stove as usual. The Ash Drawer is shown in Figure 3.1 and can be removed by pulling it out toward you. Lift the Ash Drawer slightly or the pedestal base may get scratched. Close the rear half of the Ash Drawer lid to prevent spillage.
Your Osburn stove has been designed to reduce the amount of creosote produced. Even so, the chimney connector pipe and chimney should be inspected at least once every two months during the heating season to determine if a creosote build-up has occurred. If creosote has accumulated, it should be removed to reduce the risk of chimney fire. Call a professional chimney sweep, or go to your local Osburn dealer, purchase a chimney brush, and have the chimney cleaned. 3.4 Baffle Installation and Brick Notes 1.
Figure 3.2a – Firebrick Baffle Installation All firebrick and duraboard baffles must be properly in place for correct burning operation. Have any damaged firebricks replaced. Check the firebricks annually for damage and replace if they are broken or damaged. See Figure 3.3 for the firebrick layout. Install the side & back firebricks first, and then the bottom firebricks. Figure 3.3 – Firebrick layout 3.5 Secondary Air Tube Replacement (See Figure 3.4) 1. Remove cotter pin at LH end of tube. 2.
5. Note that any tube can be replaced without disturbing the baffle. Important Notes: The air tubes are identified for placement as follows: Front to back: Tube No. 1 67 Holes of .156” diameter Tube No. 2 67 Holes of .140” diameter Tube No. 3 67 Holes of .140” diameter Tube No. 4 67 Holes of .125” diameter Figure 3.
Section 4- Troubleshooting Symptom Possible Cause Corrective Action I Smoke in room 1. 2. 3. 4. 5. Down draft Chimney blocked Chimney damper shut Baffle out of position New paint is curing 1. 2. 3. 4. 5. Upgrade chimney Clean chimney Open or remove damper Correctly position baffle Refer to instructions II Wood burns poorly or is slow to start or no heat 1. 2. 3. Low draw Wet or decayed wood Blocked intake air 1. 2. 3.
Section 5 – Specifications Fuel Type Cordwood Test Standards ULC S627 (CSA B366.2) & UL 1482 residential and mobile home. AS/NZS 4013:1999 when tested in accordance with AS/NZS 4012:1999 Heat Output Range 11,717 – 30,437 BTU/Hr (at 63% default efficiency). BTU/Hr output will vary with usage depending on the type and condition of cord wood. Maximum average heat output burning hardwood (Australia) 6.8 kW, efficiency on low – 61%, high – 49% Shipping Weight 385 lbs (175 kg) Firebox Volume 2.2 cu.ft.
1700, rue Léon-Harmel, Québec (Québec) G1N 4R9 tel. : (418) 527-3060 fax : (418) 527-4311 e-mail : tech@osburn-mfg.com web site : http://www.osburn-mfg.com LIMITED LIFETIME WARRANTY The warranty of the manufacturer extends only to the original consumer purchaser and is not transferable. This warranty covers brand new products only, which have not been altered, modified nor repaired since shipment from factory.
