User Guide

VIP SUPER HIGH PRESSURE MERCURY LAMPS (DISPLAY/OPTIC) (continued)
BROKEN LAMPS (MERCURY VAPOR RELEASE AND DISPOSAL):
1. In the event of a lamp rupturing during operation, all personnel should leave the area immediately to avoid the inhalation of mercury vapor. The area should then
be thoroughly ventilated for a minimum of 30 minutes or until the mercury vapor in the area is below the ACGIH TLV (American Conference of Governmental
Industrial Hygienists Threshold Limit Value). Inhaling vapor or small particles of mercury or its compounds can be harmful to lungs, kidneys, and nervous system.
Penetration of the skin or ingestion can also be harmful.
2. When the lamp housing has cooled, mercury residue may be picked up with special mercury adsorptive agents or a mercury vacuum cleaner (available from labo-
ratory safety equipment suppliers) and disposed of in accordance with local, state, and federal regulations. There should be no direct skin contact with and/or
inhalation of mercury residues that may be residing in lamp housing, optics or lamp parts.
3. If a cold (room temperature) lamp is broken, proceed with clean-up and disposal as indicated in item 2 above.
GENERAL SAFETY & INSTALLATION TIPS
INSTALLATION:
1. Do not use if lamp or any lamp parts such as reflector, front glass, etc. are scratched, cracked, or damaged in any way.
2. To prevent electric shock, shut off main power to the fixture before attempting to service or replace lamp.
3. If the quartz parts are inadvertently touched, clean fingerprints off with denatured alcohol and wipe dry with a soft, clean, lint-free cloth. Do not use cleaning rags
or material that can leave a residue.
4. To prevent skin burns, allow lamp to cool before handling.
5. To avoid breakage, mounting of the lamp must be free of mechanical stress during installation and during operation by allowing for thermal expansion.
6. Super High Pressure Mercury VIP lamps should not be subjected to force/stress during installation.
7. Replace all fixture covers and shields after replacing lamp to prevent eye damage, other personal injury, or property damage.
8. Use only in instruments/equipment specifying this light source.
9. Make sure lamp is properly connected to avoid damaging lamp and/or socket/connector. Electrical connections should be free from dirt and corrosion.
Socket/connector condition may affect lamp life.
10. Replace socket/connector or lamp if deterioration (pitting, scorching, corrosion, etc.) of either is observed.
OPERATION:
1. Super High Pressure Mercury VIP lamps are designed for operation on AC only.
2. Operate with compatible power supply and fixture only.
3. Super High Pressure Mercury VIP lamps need approximately 5 minutes (depending on lamp type and cooling conditions) before they reach their operating tem-
peratures. To ensure proper ignition on the following start-up, lamps should not be switched off during the warm-up period.
4. The average service life of Super High Pressure Mercury VIP lamps is influenced by their ON/OFF-duty cycle. Lamp performance is reduced with increased duty
cycle.
OPERATING POSITION:
Super High Pressure Mercury VIP lamps may only be operated in the positions described in the OSRAM SYLVANIA product catalog and/or technical literature.
LAMP COOLING:
1. To prevent premature failure, forced-air cooling is required. Maximum permitted lamp temperatures are described in the available technical literature.
2. Discoloration, surface pitting, and/or corrosion of the lamp connections indicate a thermal overload. Components exhibiting these conditions must be cleaned or
replaced.
LAMP REMOVAL:
Turn off power to the lamp and allow lamp to cool (forced) for a minimum of 15 minutes prior to shutting main fixture power and opening fixture. Do not remove
lamp until it has cooled.
LAMP TRANSPORTATION:
1. All Super High Pressure Mercury VIP lamps should be transported ONLY in their original packaging.
2. Transportation in non-original packaging can result in damage to the lamp thus voiding the warranty.
3. U.S. Federal regulations require mercury-containing lamps to be shipped ONL
Y in DOT-compliant packaging. Original OSRAM packaging is DOT-compliant.
MERCURY FILL OF SUPER HIGH PRESSURE MERCURY VIP LAMPS:
Mercury is referred to by its chemical symbol, Hg, which is derived from the Greek and Latin "hydrargyrum," a silvery, shiny liquid metal at room temperature. In
humid air it is covered with a gray oxide skin. Of all metals it has the highest vapor pressure which increases exponentially with rising temperatures. For this rea-
son, mercury is volatile at room temperature. The colorless and odorless vapors produced are poisonous and heavier than air.
The inhalation (respiration) of mercury or mercury compounds as vapor or dust may lead to the damage of lungs, kidneys, and the nervous system. Apart from
inhalation, mercury can be transmitted through the skin (penetration) or through the gastro-intestinal tract (ingestion), which is also harmful.
Threshold Limit Values (TLVs) are not fine lines between safe and dangerous concentrations but are guidelines to assist in the control of health hazards. They
represent the maximum exposure to substances, both short-term and long-term, that a person may experience without resulting in health-related problems.
Therefore, the TLV for mercury should never be exceeded.
Analytical detection of mercury vapor is possible by means of gas/vapor detector tubes (rough measurement) or air-monitors that absorb mercury vapor.
OSRAM Super High Pressure Mercury VIP lamps have the following mercury contents:
Power level Maximum Mercury content (mg)
100-200W 12
PROPERTIES OF MERCURY:
• Chemical symbol: Hg
• Atomic number: 80
• Molecular Weight: 200.59
• Density: 13.6 g/cm
3
@ 20°C / 68°F
• Melting Point: -39°C / -38.2°F
• Boiling Point: 357°C / 674°F
• Vapor pressure: 160 Pa @ 20°C / 68°F
370 Pa @ 30°C / 86°F
823 Pa @ 40°C / 104°F
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For more complete product information visit www.sylvania.com Symbols/Footnotes on page 275-281
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