Parts List & Operating Instructions for No. 6690 Ford Master Cam Tool Kit 511532 (6009) 511555 (6020) 511536 (6469) 511537 (6470) 511539 (6472) 511540 (6473) 511541 (6474) 511542 (6475) 511543 & 511544 (6476) 511545 (6477) 511546 (6478) 511547 (6479) 511548 (6480) 511549 (6481) 511550 (6482) 511551 (6483) 511552 (6484) 511553 & 511554 (6485) 525216 525217 525218 525219 (6024) 567611 567613 Form No. 567768 Sheet No. 1 of 15 Issue Date: December 13, 2016 Rev.
Parts List & Operating Instructions Form No. 567768, Sheet 1 of 15 back No.
Parts List & Operating Instructions Form No. 567768 Ford Tool Application Chart Year Model Engine Tool Description Part No. Ford American Part No. Ford Global Part No. 1995-1997 Aerostar 3.0L V6 Cam Sensor Synch Tool 6472 (511539) T95T-12200-A 303-529 1996-1998 Aerostar 4.0L V6 Cam Sensor Synch Tool 6472 (511539) T95T-12200-A 303-529 2002-2005 Aviator 4.
Parts List & Operating Instructions Form No. 567768, Sheet 2 of 15 back Ford Tool Application Chart Year Model Engine Tool Description Part No. Ford American Part No. Ford Global Part No. 2000-2005 Excursion 5.4L, 6.8L Crankshaft Holding Tool 525219 T93P-6303-A 303-448 1997-2002 Expedition 4.6L VIN W Cam Positioning Tool Cam Positioning Tool 6009 (511532) 6020 (511555) T91P-6256-A T92P-6256-A 303-380 303-413 1997-2014 Expedition 4.6L, 5.
Parts List & Operating Instructions Form No. 567768 Ford Tool Application Chart Year Model Engine 2006-2014 F-53 Motorhome Chassis 6.8L F-59 Commercial Stripped Chassis 6.8L 3V 1997-2008 F-Series Truck 1997-1998 Tool Description Part No. Ford American Part No. Ford Global Part No. Timing Chain Locking Tool Crankshaft Holding Tool 567617 525219 T93P-6303-A 303-1175 303-448 Timing Chain Locking Tool Crankshaft Holding Tool 567617 525219 T93P-6303-A 303-1175 303-448 4.
Parts List & Operating Instructions Form No. 567768, Sheet 3 of 15 back Ford Tool Application Chart Year Model Engine Tool Description Part No. Ford American Part No. Ford Global Part No. 1991-2008 Grand Marquis 4.6L 2V Cam Positioning Tool 6009 (511532) T91P-6256-A 303-380 1992-2008 Grand Marquis 4.6L 2V Cam Positioning Tool 6020 (511555) T92P-6256-A 303-413 1992-2011 Grand Marquis 4.6L Crankshaft Holding Tool 525219 T93P-6303-A 303-448 1997-2002 Grand Marquis 4.
Parts List & Operating Instructions Form No. 567768 Ford Tool Application Chart Year Model Engine Tool Description Part No. Ford American Part No. 2013-2014 MKZ 2.0L Cam Alignment Tool Crankshaft TDC Timing Pin 6474 (511541) 6475 (511542) 2006-2009 MKZ 2.3L Crankshaft TDC Timing Pin 567622 2006-2009 MKZ 2.3L VIN Z Cam Alignment Tool 6474 (511541) 2010-2012 MKZ 2.5L Crankshaft TDC Timing Pin 567622 2010-2012 MKZ 2.5L VIN A Cam Alignment Tool 6474 (511541) 2007-2012 MKZ 3.
Parts List & Operating Instructions Form No. 567768, Sheet 4 of 15 back Ford Tool Application Chart Year Model Engine Tool Description Part No. Ford American Part No. Ford Global Part No. 1997-2002 Mustang 4.6L VIN W Cam Positioning Tool Cam Positioning Tool 6009 (511532) 6020 (511555) T91P-6256-A T92P-6256-A 303-380 303-413 1996-2004 Mustang 4.6L VIN X Cam Positioning Tool Cam Positioning Tool 6009 (511532) 6020 (511555) T91P-6256-A T92P-6256-A 303-380 303-413 2003-2004 Mustang 4.
Parts List & Operating Instructions Form No. 567768 Ford Tool Application Chart Year Model Engine Tool Description Part No. Ford American Part No. Ford Global Part No. 1998-2005 Taurus 3.0L V6 VIN U Cam Sensor Synch Tool 6473 (511540) 303-589 1998-2006 Taurus 3.0L V6 VIN Z Cam Sensor Synch Tool 6473 (511540) 303-589 2008-2014 Taurus,Taurus X 3.5L Camshaft Holding Tool Chain Tensioner Hold Down Tool 567618 567619 303-1248 303-1530 1997 Thunderbird 3.
Parts List & Operating Instructions Form No. 567768, Sheet 5 of 15 back 511532 (6009) Ford Camshaft Positioning Tool Application: 1991 – 2008 4.6L 2V Crown Victoria (V8), Grand Marquis 1997 – 1998 4.6L & 5.4L V8, 6.8L V10 Econoline 1997 – 2002 5.4L Expedition 1997 – 2002 4.6L Expedition, Explorer, Crown Victoria, Grand Marquis, Town Car (VIN W) 1997 – 2004 4.6L F-150 (VIN 6) 1997 – 2010 4.6L F-150 (VIN W) 1997 – 1998 4.6L F-Series Truck same as 1997 – 2002 5.4L F-Series Truck Ford No.
Parts List & Operating Instructions Form No. 567768 511555 (6020) Ford Camshaft Positioning Tool Application: 1992 – 2008 4.6L 2V Crown Victoria (V8), Grand Marquis 1997 – 2002 4.6L Crown Victoria, Expedition, Explorer Grand Marquis, Town Car (VIN W) 1997 – 1998 4.6L & 5.4L V8, 6.8L V10 Econoline 1997 – 2012 4.6L Econoline (VIN W) 1997 – 2002 5.4L Expedition 1997 – 2004 4.6L F-150 (VIN 6) 1997 – 2010 4.6L F-150 (VIN W) 1997 – 1998 4.6L F-Series Truck 1997 – 2002 5.4L F-Series Truck 1997 – 2005 4.
Parts List & Operating Instructions Form No. 567768, Sheet 6 of 15 back 511536 (6469) Ford Camshaft Sensor Synchronizer Tool Application: 1997 3.8L V6 Cougar, Thunderbird 1997 – 2008 4.2L V6 Econoline, F-Series Truck 1996 – 1998 5.0L V8 Ford Explorer, Mercury Mountaineer 2004 – 2007 4.2L Freestar, Monterey 1996 – 1998 3.8L V6 Mustang, Windstar Note: Same as Ford No. 303-562 (T96T-12200-A).
Parts List & Operating Instructions Form No. 567768 511539 (6472) Ford Camshaft Positioning Tool Set Application: 1995 – 1997 3.0L V6 Aerostar, Ranger, Windstar 1996 – 1998 4.0L V6 Aerostar, Explorer, Ranger 1996 – 1997 3.0L V6 2V Sable, Taurus CAUTION: Before removing the camshaft sensor housing assembly, note the position of the camshaft sensor electrical connector. To prevent equipment damage, the connector MUST be reassembled in the same position during installation. No.
Parts List & Operating Instructions Form No. 567768, Sheet 7 of 15 back 511541 (6474) Ford Camshaft Alignment Tool Application: 1994 – 2002 1999 – 2002 2012 – 2014 2001 – 2004 2013 – 2014 2005 – 2008 2009 – 2014 2005 – 2008 2009 – 2012 2012 – 2014 2000 – 2004 2002 – 2004 2005 – 2012 2003 – 2007 2006 – 2009 2010 – 2014 2010 – 2014 2009 – 2012 2010 – 2011 2010 – 2012 2014 2012 2010 – 2012 2001 – 2011 2010 – 2013 2.0L 4 cyl.
Parts List & Operating Instructions Form No. 567768 511542 (6475) Ford Crankshaft TDC Timing Pin Application: 1997 – 2002 2.0L 4 cyl. Contour, Mystique (VIN 3) 1999 – 2002 2.0L Cougar (VIN 3) 2012 – 2014 2.0L Edge, Explorer (VIN 9) 2001 – 2004 2.0L Escape (VIN B) 2013 – 2014 2.0L Escape (VIN 9), Fusion, MKZ, Taurus 2012 – 2014 2.0L Focus (VIN 2) 2000 – 2004 2.0L Focus (VIN 3) 2002 – 2004 2.0L Focus (VIN 5) 2005 – 2011 2.0L Focus (VIN N) 2014 2.0L MKT 2010 – 2012 2.
Parts List & Operating Instructions Form No. 567768, Sheet 8 of 15 back 511543 / 511544 (6476) Ford Camshaft Positioning Tool Set Application: 511543 511544 1997 – 2002 1997 – 2002 1997 – 2002 1998 – 2002 4.6L Econoline, F-Series Truck (VIN W) 5.4L Econoline, Expedition, F-Series Truck 6.8L V10 Econoline 5.4L Navigator 2-Hole Note: • 511543 is the same as Ford No. 303-569 (T96T-6256-AR1) and 511544 is the same as Ford No. 303-570 (T96T-6256-AR2). • This tool is used with No.
Parts List & Operating Instructions Form No. 567768 511546 (6478) Ford Camshaft Gear Holding Tool Application: 1997 – 2011 4.0L SOHC Explorer (V6), Mountaineer (V6), Ranger (VIN E) 1997 – 2008 4.0L SOHC Explorer, Mountaineer, Ranger (VIN X) 2005 – 2010 4.0L SOHC Mustang (VIN N) No. 511546 (6478) No. 511550 (6482) 1. Install tool Nos. 511546 (6478) and 511550 (6482) on the camshaft as shown. 2. Secure tool No. 511546 (6478) to the cylinder head. 3.
Parts List & Operating Instructions Form No. 567768, Sheet 9 of 15 back 511548 (6480) Ford Camshaft Holding Tool Adapter Application: 1997 – 2011 4.0L SOHC Explorer (V6), Mountaineer (V6), Ranger (VIN E) 1997 – 2008 4.0L SOHC Explorer, Mountaineer, Ranger (VIN X) 2005 – 2010 4.0L SOHC Mustang (VIN N) Note: No. 511549 • Same as Ford No. 303-576 (T97T-6256-D). (6481) • This tool is used with No. 511549 (6481) Ford Camshaft Holding Tool. No. 511548 (6480) 1. Install tool Nos.
Parts List & Operating Instructions Form No. 567768 511550 (6482) Ford Camshaft Holding Tool Adapter Application: 1997 – 2011 4.0L SOHC Explorer (V6), Mountaineer (V6), Ranger (VIN E) 1997 – 2008 4.0L SOHC Explorer, Mountaineer, Ranger (VIN X) 2005 – 2010 4.0L SOHC Mustang (VIN N) Note: • Same as Ford No. 303-578 (T97T-6256-A). • This tool is used with No. 511546 (6478) Ford Camshaft Gear Holding Tool . 1. Install tool Nos. 511546 (6478) and 511550 (6482) on the camshaft as shown. 2. Secure tool No.
Parts List & Operating Instructions Form No. 567768, Sheet 10 of 15 back 511552 (6484) Ford Timing Chain Tensioner Tool Application: 1997 – 2011 4.0L SOHC Explorer (V6), Mountaineer (V6), Ranger (VIN E) 1997 – 2008 4.0L SOHC Explorer, Mountaineer, Ranger (VIN X) 2005 – 2010 4.0L SOHC Mustang (VIN N) Note: Same as Ford No. 303-571 (T97T-6K254-A). 1. Remove the hydraulic chain tensioner from the engine. 2. Install tool No.
Parts List & Operating Instructions Form No. 567768 525216 Ford Camshaft Positioning Tool Assembly Application: 2002 – 2005 1995 – 2002 1993 – 2004 2005 – 2006 2003 – 2004 1993 – 1998 1996 – 2001 2007 – 2012 4.6L 4V 4.6L 4V 4.6L 5.4L 4V 4.6L 4V 4.6L 4V 4.6L 4V 5.4L 4V Aviator Continental Ford Series (VIN V) GT Mach 1, Marauder, Mustang Cobra Lincoln Mark Series Mustang Mustang Note: This tool must be used with 525217 Camshaft Holding Tool. 1. Rotate the engine to TDC No.
Parts List & Operating Instructions Form No. 567768, Sheet 11 of 15 back 525218 Ford Secondary Timing Chain Tensioner Tool Application: 2003 – 2004 4.6L 4V Lincoln Mark Series CAUTION: To prevent damage to valves and pistons, do NOT rotate the crankshaft and / or camshaft(s) when removing the timing chain(s) and installing the cylinder heads.
Parts List & Operating Instructions Form No. 567768 567611 Ford Timing Chain Tensioner Tool Application: 2000 – 2006 3.9L LS 2002 – 2005 3.9L Thunderbird Note: The 567611 is to be used with 567649 Camshaft Locking Tool. The exhaust camshaft sprocket bolt must be fully tighted before tightening the intake camshaft sprocket bolt. 567611 No. 567611 1. Install the 567611 Timing Chain Tensioner Tool onto the exhaust camshaft sprocket and apply tension to the camshaft sprocket. 2.
Parts List & Operating Instructions Form No. 567768, Sheet 12 of 15 back 567614 Ford Cam Phaser Holding Tool Application: 2005 – 2012 2006 – 2010 2004 – 2010 2005 – 2009 2006 – 2008 2005 – 2010 5.4L 3V 4.6L 3V 5.4L 3V 5.4L 3V 5.4L 3V 4.6L 3V Expedition, Navigator Explorer, Mountaineer F-150 F-Super Duty 250-550 Mark LT Mustang CAUTION: To prevent equipment damage, use only hand tools for installation and removal of the camshaft phaser sprocket assembly. 1.
Parts List & Operating Instructions Form No. 567768 567618 Ford Camshaft Holding Tool Application: 2007 – 2014 2011 – 2014 2011 – 2014 2011 – 2014 2011 – 2012 2012 – 2014 2010 – 2012 2007 – 2011 2010 – 2014 2009 – 2014 2010 – 2014 2007 – 2012 2013 – 2014 2011 – 2014 2008 – 2012 2008 – 2014 3.5L 4.0L 3.5L 3.7L 4.0L 3.5L 3.5L 3.5L 3.5L 3.7L 3.7L 3.5L 3.7L 3.7L 3.5L 3.
Parts List & Operating Instructions Form No. 567768, Sheet 13 of 15 back 567619 Ford Chain Tensioner Hold Down Tool Application: 2007 – 2014 2011 – 2014 2011 – 2014 2011 – 2014 2011 – 2012 2012 – 2014 2010 – 2012 2007 – 2011 2010 – 2014 2009 – 2014 2010 – 2014 2007 – 2012 2013 – 2014 2011 – 2014 2008 – 2012 2008 – 2014 3.5L 4.0L 3.5L 3.7L 4.0L 3.5L 3.5L 3.5L 3.5L 3.7L 3.7L 3.5L 3.7L 3.7L 3.5L 3.
Parts List & Operating Instructions Form No. 567768 567620 Ford VCT Alignment Tool Application: 2011 – 2014 1.6L Escape, Fusion, Transit 2013 – 2014 1.6L Fiesta CAUTION: Do not loosen or remove the crankshaft pulley bolt without first installing the 567620. The crankshaft pulley and the crankshaft timing sprocket are not keyed to the crankshaft.
Parts List & Operating Instructions Form No. 567768, Sheet 14 of 15 back 567622 Ford Crankshaft TDC Timing Pin Application: 2012 2005 – 2008 2009 – 2012 2005 – 2012 2005 – 2007 2006 – 2009 2010 – 2014 2010 – 2011 2010 – 2012 2005 – 2011 2010 – 2012 2.0L 2.3L 2.5L 2.0L 2.3L 2.3L 2.5L 2.5L 2.5L 2.3L 2.
Parts List & Operating Instructions Form No. 567768 567649 Ford Camshaft Holding Tool Application: 2000 – 2006 3.9L Lincoln LS 2002 – 2005 3.9L Thunderbird 1. Make sure the holes on the camshaft flats are facing upward. 2. Install 567649 Camshaft Holding Tool. 3. Perform camshaft service as required according to instructions in vehicle service manual. 4. Remove the 567649 from the cylinder head. 5. Torque fasteners to factory specifications.
655 Eisenhower Drive Owatonna, MN 55060 USA Phone: (507) 455-7000 Tech. Serv.: (800) 533-6127 Fax: (800) 955-8329 Order Entry: (800) 533-6127 Fax: (800) 283-8665 International Sales: (507) 455-7223 Fax: (507) 455-7063 Website: www.otctools.com Form No. 567768 Issue Date: December 13, 2016 Rev.
