OutBack Power FLEXpower ONE FXR Series Quick Start Guide

ManualsBrandsOutBack Power Systems ManualsSolar & Wind PowerOutBack Power Pre-Wired System 48VDC

> 90% (blinks if charge parameters are met)

Color

Red

Yellow

Green

≥ 80%

≥ 70%

≥ 60%

≥ 60% off, < 60% solid, < 50% blinks

Battery State-of-Charge

FN-DC LED Indicators

Quick Start Guide

Contact Technical Support:

Telephone: +1.360.618.4363

Email: Support@outbackpower.com

Website: www.outbackpower.com

Phase

Active Error

AC IN

AC OUT

RedYellow

Yellow

Red

Surge Protector LEDs

LED Indicators on the Inverter

Inverter Status LED Indicators

Green

Yellow

Red

Inverter on (solid) or standing by (flash)

AC source in use (solid) or standing by (flash)

Inverter error or warning (see manual)

Green

Yellow

Red

12.5 Vdc or higher

11.5 to 12.4 Vdc

11.4 Vdc or lower

Color

Battery Status LED Indicators

25.0 Vdc or higher

23.0 to 24.8 Vdc

22.8 Vdc or lower

50.0 Vdc or higher

46.0 to 49.6 Vdc

45.6 Vdc or lower

12 V Inverter 24 V Inverter 48 V Inverter

Inverter/Charger

AC Conduit Box (with Bypass Assembly)

DC Conduit Box (with Inverter Disconnect

System Display and Controller

PV Charge Controller

Communications Manager

Main Electrical Panel

(or overcurrent device for AC source)

Electrical Distribution Subpanel

(Load Panel)

Battery Bank

FLEXnet DC Monitor (FN-DC)

Customer-Supplied Components

FLEXpower System Products

Major Components

Photovoltaic (PV) Array

(with PV Combiner Box)

AC Source

Utility Grid, or

AC Generator

Remote Temperature Sensor (RTS)

Surge Protector

IMPORTANT:

Not intended for use with

life support equipment.

Supports the OPTICS RE™ online tool for a cloud-based remote monitoring and control application.

Please refer to the OPTICS RE setup instructions, or visit www.outbackpower.com to download.

The firmware revision of all

devices can be confirmed by

navigating from the MATE3

Main Menu as shown below.

Upgrades to the firmware

revision can be downloaded

from the OutBack website

www.outbackpower.com.

Firmware Revision

Configuration Wizard

The MATE3 Configuration Wizard allows quick setup of parameters that apply to all systems. The Configuration Wizard is reached from

the MATE3 Main Menu as shown below.

900-0132-01-01 REV A.vsd

Setup and Programming

CAUTION: Equipment Damage

These procedures should be done by a qualified installer who is trained on programming inverter power systems. Failure to set

accurate parameters for the system could potentially cause equipment damage. Damage caused by inaccurate programming is

not covered by the limited warranty for the system.

IMPORTANT

Check the firmware revision of all OutBack devices before use. The MATE3 system display must be revision 003.002.xxx or

higher. If the revision is lower, the MATE3 and inverter may not communicate or operate correctly.

Note: See the MATE3

manual for details on

generator control.

Off Grid

Grid Tied Backup

The Continue key advances between shunt screens as appropriate.

After the last shunt screen, it advances the display to the Setup Complete screen.

The Continue key advances the display

to the Shunt screens if the FLEXnet

DC is installed. If the FLEXnet DC

is not installed, the display advances to

the Setup Complete screen.

Configuration Wizard

New Configuration >>

Existing Configuration >>

Restore Configuration >>

Wizard System Type

System Type Grid Tied

System Voltage 48 VDC

Array Wattage 1000

Battery Type FLA Capacity 500 Ah

Back Continue

Wizard Battery Charging

Absorb Voltage 57.6 VDC Time 1.0

Float Voltage 54.4 VDC Time 1.0

Equalize Voltage 60.0 VDC Time 3.0

Re-Float Voltage 44.0 VDC

Back Continue

Configuration Wizard

New Configuration Initialized

Back Continue

Wizard Grid Use Schedule

Period 1 Enable N

Weekday Use 0:00 Drop 0:00

Weekend Use 0:00 Drop 0:00

Back Continue

Wizard Grid Use Schedule

Period 2 Enable N

Weekday Use 0:00 Drop 0:00

Back Continue

Wizard Grid Use Schedule

Period 3 Enable N

Weekday Use 0:00 Drop 0:00

Back Continue

Wizard Battery Monitor

Shunt B

Connection Charge Controller

Back Continue

Wizard Grid Use Schedule

Period 3 Enable N

Weekday Use 0:00 Drop 0:00

Back Continue

Wizard Grid Use Schedule

Period 1 Enable N

Weekday Use 0:00 Drop 0:00

Weekend Use 0:00 Drop 0:00

Back Continue

Wizard Generator Configuration

Generator Installed N

Generator Type AC Size 5.0 kW

Generator Start Manual

AUX Output Device Port 1

Back Continue

Wizard AC Configuration

AC Output Voltage 120 VAC

AC Phase Single

AC Input Breaker Size 50 A

Maximum Output Load 33 A

Back Continue

Wizard Grid Use Schedule

Period 2 Enable N

Weekday Use 0:00 Drop 0:00

Back Continue

Wizard Generator Configuration

Generator Installed N

Generator Type AC Size 5.0 kW

Generator Start Manual

AUX Output Device Port 1

Back Continue

Wizard Battery Charging

Absorb Voltage 57.6 VDC Time 1.0

Float Voltage 54.4 VDC Time 1.0

Equalize Voltage 60.0 VDC Time 3.0

Re-Float Voltage 44.0 VDC

Back Continue

Wizard AC Configuration

AC Output Voltage 120 VAC

AC Phase Single

AC Input Breaker Size 50 A

Maximum Output Load 33 A

Back Continue

Wizard System Type

System Type Backup

System Voltage 48 VDC

Array Wattage 1000

Battery Type FLA Capacity 500 Ah

Back Continue

Wizard Battery Monitor

Shunt A

Connection Inverter

Back Continue

Wizard AC Configuration

AC Output Voltage 120 VAC

AC Phase Single

AC Input Breaker Size 50 A

Maximum Output Load 33 A

Back Continue

Wizard Battery Charging

Absorb Voltage 57.6 VDC Time 1.0

Float Voltage 54.4 VDC Time 1.0

Equalize Voltage 60.0 VDC Time 3.0

Re-Float Voltage 44.0 VDC

Back Continue

Wizard System Type

System Type Off Grid

System Voltage 48 VDC

Array Wattage 1000

Battery Type FLA Capacity 500 Ah

Back Continue

Main Menu

Settings >>

Configuration Wizard >>

Device Data Logs >>

Event Logs >>

Firmware Update >>

Configuration Wizard

New Configuration

Wizard Generator Configuration

Generator Installed Y

Generator Type AC Size 5.0 kW

Generator Start Manual

AUX Output Device Port 1

Back Continue

Wizard High Battery Transfer

Mode Disabled

Grid Connect 48.0 VDC Delay 60 Min

Grid Disconnect 52.0 VDC Delay 60 Min

Grid Connect SOC 60% Disconnect SOC 95%

Back Continue

Wizard High Battery Transfer

Mode Disabled

Grid Connect 48.0 VDC Delay 60 Min

Grid Disconnect 52.0 VDC Delay 60 Min

Grid Connect SOC 60% Disconnect SOC 95%

Back Continue

Wizard Battery Monitor

Shunt C

Connection Charge Controller

Back Continue

MATE

RTS

INV

MAIN----------------

3:02:14P

SUM STATUS SETUP ADV

In 23.2 V 0.0 A

Out 27.6 V 0.0 A

0.000 kW 0.0 kWH

AUX: OFF Sleeping

MATE

RTS

MATE

RTS

AC HOT OUT

AC NEUTRAL OUT

CHASSIS GROUND/PE

AC NEUTRAL IN

AC HOT IN

FW250-AC-120V-NA

FW250-DC-125

(175 or 250)

Charge Controller

(FLEXmax 80)

FLEXnet DC

Battery Monitor

Surge Protector

(Inside)

Inverter/

Charger

System Display and Controller

(MATE3)

HUB Communications Manager

Battery Status and

Inverter Status LED

Indicators

Settings Menu

System >>

Inverter >>

Charge Controller >>

Battery Monitor >>

MATE3 >>

System

Firmware Versions

MATE3 003.002.005

1: VFXR3648A 001.006.002

2: FM80 002.001.002

Main Menu

Settings >>

Configuration Wizard >>

Device Data Logs >>

Event Logs >>

Firmware Update >>

Settings

System Configuration

System Information >>

Save / Store Information >>

Firmware Version >>

Date and Time >>

LCD Display >>

Summary of content (4 pages)

PAGE 1
Quick Start Guide Setup and Programming Configuration Wizard FLEXnet DC Battery Monitor The MATE3 Configuration Wizard allows quick setup of parameters that apply to all systems. The Configuration Wizard is reached from the MATE3 Main Menu as shown below. ! HUB Communications Manager Major Components FLEXpower System Products CAUTION: Equipment Damage Inverter/Charger These procedures should be done by a qualified installer who is trained on programming inverter power systems.
PAGE 2
Wire Sizes/Torque Requirements Mounting 1 WARNING: Fire/Explosion Hazard Do not place combustible or flammable materials within 12 feet (3.7 m) of the equipment. This unit employs mechanical relays and is not ignitionprotected. Fumes or spills from flammable materials could be ignited by sparks. AC Wire Sizes and Torque Values AC Conduit Box Wire Size AWG mm2 Side View AC Circuit Breakers Mounting the bracket to the wall studs 16" apart. Mechanical Interlock (Bypass) #14 - 10 2.5 – 6 20 2.
PAGE 3
Energize/Startup Procedures De-energize/Shutdown Procedures Pre-startup Procedures After opening the AC and DC enclosures: 3. Disconnect all AC loads at the backup (or critical) load panel. 1. Double-check all wiring connections. 4. Disconnect the AC input feed to the FLEXpower ONE at the source. 2. Inspect the enclosure to ensure no tools or debris has been left inside. 5. Place the mechanical interlock in the normal (non-bypass) position.
PAGE 4
General Wiring AC Source (single) L1 (or disconnect device) Input N L2 L1 Indoor installation only. Bypass L1 NEUTRAL Outlet 60 A Circuit Breaker (Maximum) AC HOT OUT AC NEUTRAL OUT CHASSIS GROUND/PE AC HOT IN GROUND AC NEUTRAL IN N CHASSIS GROUND/PE Neutral MATE MATE L1 If the FLEXnet DC battery monitor is not installed, the DC shunt will not be installed.