MATE3 System Display and Controller Owner’s Manual
About OutBack Power Technologies OutBack Power Technologies is a leader in advanced energy conversion technology. Our products include true sine wave inverter/chargers, maximum power point tracking charge controllers, and system communication components, as well as circuit breakers, batteries, accessories, and assembled systems. Contact Information Telephone: +1.360.435.6030 (North America) +1.360.618.4363 (Technical Support) +1.360.435.
Important Safety Instructions READ AND SAVE THESE INSTRUCTIONS! This manual contains important safety instructions for the MATE3 System Display and Controller. Read all instructions and cautionary markings on the MATE3 and on any accessories or additional equipment included in the installation. Failure to follow these instructions could result in severe shock or possible electrocution. Use extreme caution at all times to prevent accidents.
Important Safety Instructions Definitions The following is a list of initials, terms, and definitions used in conjunction with this product. Table 1 Terms and Definitions Term Definition AC Alternating Current; refers to voltage produced by the inverter, utility grid, or generator AGS Advanced Generator Start AUX Auxiliary switched relay or 12-volt output for OutBack devices Battery Monitor See FNDC.
Important Safety Instructions General Safety WARNING: Limitations on Use This equipment is NOT intended for use with life support equipment or other medical equipment or devices. CAUTION: Equipment Damage Only use components or accessories recommended or sold by OutBack Power Technologies or its authorized agents. IMPORTANT: Do not attempt to install this equipment if it appears to be damaged in any way. See the Warranty section for instructions on returning the equipment.
Important Safety Instructions Regulatory Specifications See page 153 for all specifications and regulatory information, including certifications. Required Resources This product is required to be installed according to pertinent safety codes and standards. If installed in the United States, wiring practices must meet the requirements of the National Electrical Code (NEC). If installed in Canada, wiring practices must meet the requirements of the Canadian Electrical Code.
Important Safety Instructions Recycling Information IMPORTANT: Recycle Electronics and Batteries Batteries are considered hazardous waste and must be recycled according to local jurisdiction. Inverters and other electronics contain metals and plastics that should be recycled. The following websites and phone numbers provide additional information for recycling electronic products and batteries. Earth 911, USA Web site: Address: http://www.Earth911.com 14646 N. Kierland Blvd.
Important Safety Instructions Natural Resources Canada Web site: Address: Phone: TTY: http://www.nrcan-rncan.gc.ca/mms-smm/busi-indu/rec-rec-eng.htm 580 Booth Ottawa, ON K1A 0E8 +1.613.995.0947 +1.613.996.4397 (Phone and TTY: Monday to Friday, 8:30 a.m. to 4:30 p.m. ET) Office of Waste Management, Canada Web site: Address: http://www.portaec.net/library/recycling/recycling_in_canada.html Office of Waste Management Conservation and Protection Environment Canada Ottawa, Ontario K1A 0H3 +1.819.997.
Table of Contents Important Safety Instructions .............................................................................................1 Symbols Used ................................................................................................................................................................................1 Audience .........................................................................................................................................................................
Table of Contents Inverter Soft Key...........................................................................................................................................................................................................40 Warning Messages................................................................................................................................................................................................42 Error Messages .............................................
Table of Contents Calibrate .......................................................................................................................................................................................................................102 Reset the Inverter to Factory Defaults...............................................................................................................................................................103 Charge Controller Settings ....................................
Table of Contents Event Messages........................................................................................................................................................................150 Start and Stop Reasons for the AGS Function...............................................................................................................152 Specifications .................................................................................................................
Introduction Purpose A renewable energy system requires some combination of inverter/chargers, batteries, charge controllers, and a renewable energy power source, as well as often interfacing with a generator. All of these components need to be adjusted and monitored for optimum performance. The MATE3 System Display and Controller (MATE3) provides that ability to monitor and program each OutBack component. Functions IMPORTANT: The MATE3 is not intended for use with 32-volt inverters.
Introduction LCD Screen Battery Status LEDs (x3) EVENTS Hot Key INVERTER Hot Key Event LED (Red) Inverter Status LED (Green) SD Memory Card CHARGER Hot Key AC INPUT Hot Key Charger Status LED (Yellow) AC Status LED (Yellow) GEN(erator) Hot Key FAVORITE Hot Key GEN Status LED (Green) Favorite Status LED (Green) Soft Keys (x4) TOP Navigation Key UP Navigation Key LOCK Key PORT Navigation Key Center Button Control Wheel Back View Side View SD Memory Card Slot Ethernet Port HUB or OutBa
Installation Parts List The following items are included with the MATE3 System Display and Controller: MATE3 (with front cover) SD memory card 1 6-foot CAT5 noncrossover cable Silicon grease pack MATE3 System Display and Controller Owner’s Manual (this manual) Dimensions 1 5/8 ” (4.2 cm) 7½” (19 cm) SD Card Slot 7 1/6” (17.9 cm) 2 3/8” (6 cm) 5/16” 0.79 cm) 6 5/8” (16.8 cm) 7¼” (18.4 cm) Figure 2 1 Front Cover Side View 9/16” (1.
Installation Location Considerations The following information is important to consider when installing the OutBack MATE3: The MATE3 is intended for indoor installations only. Installing the MATE3 outdoors could expose it to damaging environmental conditions. Such damage is not covered by the limited warranty. Readability of the display is affected by direct sunlight. It should be positioned about eye level for easier viewing and access.
Installation Mounting Options Mounting bracket kits are sold as accessories for the MATE3 to accommodate different types of installations. These include kits for flat mounting, surface mounting, and FLEXware mounting. Follow the installation instructions included with each bracket for mounting the MATE3. The MATE3 Flat Mount Kit (FW-MB3-F) is used for mounting the MATE3 flat against a wall surface. It consists of a flat mounting plate.
Installation To install the MATE3 without a mounting bracket: 1. To allow room for the CAT5 cables protruding out the back of the MATE3, cut a hole in the mounting surface that is 1-1/2" (height) by 2" (width), approximately 1-5/8" from the right edge and 1-3/8" up from the bottom. 2. Place the MATE3 on the wall with the cables inside the hole and mark the mounting holes by pushing a long nail into the mounting holes and putting a leader hole in the surface.
Installation Connecting the MATE3 With the location and mounting options determined, choose one of the options in the previous section and prepare the location accordingly. Follow the instructions below to connect the wiring to the components based on the specific installation. Use the illustrations to identify cable placement. MATE3 directly to an inverter or charge controller. See Figure 7. MATE3 to HUB Communications Manager that connects to an inverter and a charge controller. See Figure 8.
Installation OutBack HUB Communication Manager FLEXmax Charge Controller MATE3 (Back View) CAT5 Cable OutBack Inverter/Charger CAT5 Cable CAT5 Cable To program the settings for the system on the MATE3, see the Programming section of this manual.
Installation FLEXmax Charge Controller OutBack HUB Communication Manager Computer MATE3 (Back View) CAT5 Cable IMPORTANT: CAT5 Cable DHCP must be disabled. A static IP address will be set on the computer and the MATE3. This connection may require a CAT5 crossover cable. Some modern computers may be able to perform the crossover function even if a noncrossover cable is used. (The Ethernet chipset must support auto-switching.
Installation Computer with Wireless Adapter IMPORTANT: Connecting the MATE3 to a computer or network router requires advanced knowledge of network protocols and how to manually set IP addresses and port forwarding. OutBack HUB Communication Manager FLEXmax Charge Controller MATE3 (Back View) Network Router with Wireless Capabilities CAT5 Cable CAT5 Cable OutBack Inverter/Charger CAT5 Cable IMPORTANT: DHCP must be enabled.
Installation Computer with Wireless Adapter IMPORTANT: Connecting the MATE3 to a computer or network router requires advanced knowledge of network protocols and how to manually set IP addresses. For an INTERNET Connection: DHCP must be disabled. Static IP addresses must be set. Port forwarding must be enabled and set. by way of Internet For an INTRANET Connection: Network Router with Wireless Capabilities DHCP must be enabled.
Installation Setting up Communication to the MATE3 IMPORTANT: Use either Mozilla Firefox® or Google Chrome® browsers to view the MATE3 web page on a personal computer. Internet Explorer® may not work properly. Connecting a MATE3 Directly to a Computer To access the MATE3 web page directly from the MATE3, follow the instructions below.
Installation Connecting a MATE3 Indirectly to a Computer on a Network Switch To access the MATE3 web page using a network switch, follow the instructions below. Recommended Browsers REQUIREMENTS: Not Compatible MATE3 configured for network communication (see Programming section) A computer with networking enabled Mozilla Firefox® or Google Chrome® internet browser Firefox® Chrome® Internet Explorer® To enable the MATE3 to communicate with a computer connected to a network switch: 1.
Installation Connecting a MATE3 to a Computer Using a Router (internal to an intranet) IMPORTANT: Connecting the MATE3 to a computer or network router requires advanced knowledge of network protocols. To access the MATE3 web page using a router that is connected to an internal intranet, follow the instructions below.
Installation …continued from previous page. On the computer: To access the MATE3 web page: 1. Open a browser window. 2. In the address bar, type in the IP address. Do not include any spaces. (For example: 192.168.0.64) 3. Press the Enter key on the computer keyboard.
Installation Connecting a MATE3 to a Computer Using a Router (external through the Internet) IMPORTANT: Connecting the MATE3 to a computer or network router requires advanced knowledge of network protocols and how to manually set IP addresses and enabling port forwarding. To access the MATE3 web page using a router through the internet, follow the instructions below.
Installation …continued from previous page. 7. Identify the MAC address assigned to the MATE3. This will be a unique number for each MATE3 (for example, 00:12:34:56:78:9A). Every MATE3 will have a different MAC address. To determine what the MAC address is, press the key from the Home screen. MAC Address Press the key to display the IP Address, Netmask, DNS-1, DNS-2 (if used), and MAC address. On the router's setup page: IMPORTANT: Router setup pages will vary by manufacturer.
Installation …continued from previous page. On the computer: To access the MATE3 web page: 1. Open a browser window. 2. In the address bar, type in the IP address, followed by a colon, then the port number. Do not include any spaces. (For example: 192.168.xxx.xxx:xxxx) 3. Press the Enter key.
Operation The MATE3 provides the means for programming OutBack inverter/chargers, charge controllers, and battery monitors when preprogrammed default settings do not work for the destined installation. IMPORTANT: The OutBack inverters have nonvolatile memory and will retain any settings that have been changed, even after the MATE3 is removed. If a system does not have a MATE3, an installer can bring a MATE3 to the site temporarily, install it, change the settings, and then remove it.
Operation LED Status Indicators Battery LEDs Three LEDs provide a visual reference to indicate the condition of the battery bank. A GREEN LED means the batteries have an adequate charge at that time. It does not always mean they are full. If an FNDC is installed, this means the batteries are 80% State of Charge (SOC). A YELLOW LED means the batteries are somewhat discharged. If an FNDC is installed, this means the batteries are 60% and 70%.
Operation Generator LED (green) This LED is located on the GEN hot key. (See page 59.) It provides a visual reference for the status of a generator that is controlled by the Advanced Generator Start (AGS) function. (See page 115.) ON (illuminated) — The generator is detected to be running after receiving an ON command in the Generator Status menu. The MATE3 determines the generator is running based on input AC voltage (if the generator type is AC).
Operation Displays Power Up Screens The MATE3 powers up as soon as it is plugged into a powered OutBack product. It will immediately cycle through the startup screens. It will proceed to locate and identify the attached components and the ports they occupy on the HUB. It will then stop on the Home screen.
Operation Home Screens The Home screen appears after the MATE3 detects any devices that are connected to it. Home screens contain icons and meter bars that display various types of information depending on the system type selected. There are three different Home screens depending on the system type selected. Figure 20 Home Screen Symbols (example) Meter Bars Much of the Home screen data is shown by kilowatt meters in the form of black bars.
Operation Off Grid Home Screen LEGEND Icon(s) Description or Description Battery Inverter PV (charge controller output) Generator PV current charging batteries Icon(s) Battery current used by inverter () or charged by inverter () or Gen current used by inverter and loads Net current flowing out of () or into () batteries (measured by Battery Monitor) An SD card has been inserted Figure 21 Home Screen for Off Grid NOTES: The generator symbol in the lower right corner of the
Operation Grid Tied Home Screen LEGEND Icon(s) or $ Description Icon(s) Description Battery Inverter PV Utility Grid PV current charging batteries Battery current used by inverter () or charged by inverter () or Grid current used by inverter and loads (), or inverter current sold back to grid () or Net current flowing out of () or into () batteries (measured by Battery Monitor) Loads (AC) Grid Tie/Sell Figure 22 An SD card has been inserted Home Screen for Grid Tied
Operation Backup Home Screen LEGEND Icon(s) or Description Icon(s) Description Battery Inverter PV Generator PV current charging batteries Battery current used by inverter () or charged by inverter () Gen current used by inverter and loads Net current flowing out of () or into () batteries (measured by Battery Monitor) or Indicates 100% of listed inverter capacity based on Max Inverter KW value in the System Information screen.
Operation Basic Navigation Soft Keys Four “soft” keys are located directly below the LCD. The functions of the soft keys will vary depending on the location of the user within the menu structure. Soft key functions are identified by icons or text directly above the key. Every soft key may not be used in some screens. The function of the far right soft key varies with the inverter model and system type (see pages 33 and 74). The following functions are true for all FX-class inverters.
Operation Inverter Input Select Soft Key (FX-class inverters only; Off Grid system type only) Inverter Input Select Soft Key Screen Items: AC Input – Gen or Grid Input Current Limit – xx.x to xx.x Aac* (where xx = inverter-dependent.) *See Caution below. Soft Keys: selects between the utility grid or a generator. Each set point has a pre-set value for the Input Current Limit. If the pre-set values need to be changed, press the or soft keys. returns to the previous screen.
Operation Grid Soft Key NOTE: In Radian inverters, the Grid Status soft key is always active, regardless of system type or AC input. Grid Status Soft Key Not all screen items or messages will function if the inverter is not in the Grid Tied input mode. Press this soft key to view utility grid status information. Screen Items: Grid displays the current AC voltage from the utility grid. Min displays the lowest recorded AC voltage that day, and the time it was recorded.
Operation Inverter Soft Key NOTE: Do not mistake the inverter soft key for the INVERTER hot key. See page 37 for a comparison between the two. Inverter Soft Key Press this soft key to view inverter status information. Inverter Mode Charge Mode 1 Inverter Modes : Inverting Searching Support Sell Charging Charger Off Charge Modes: Float EQ Silent PassThru Error Off BULK FLOAT EQ 1 Modes are inverter-dependent.
Operation From the Inverter screen, the soft key brings up several possible screens. Diode Charging NOTE: The L1 Phase and L2 Phase screens are only present in the Radian class. The screen items are the same as those listed on page 40, but the AC voltage readings are those of the individual L1 and L2 phases. These screens are not present in FX-class inverters. The next screen is Inverter Battery.
Operation Warning Messages A Warning message is caused by a noncritical inverter fault. When this occurs, the inverter will not shut down, but will display a fault LED. One or more messages in this menu will change from N to Y. A warning is also accompanied by an event message (see page 61). Some warnings can become errors if left unattended. Frequency and voltage warnings are meant to warn of a problematic AC source.
Operation Error Messages An Error message is caused by a critical inverter fault. When this occurs, the inverter will usually shut down and will display a fault LED. One or more messages in this menu will change from N to Y. An error is also accompanied by an event message (see page 61). See the inverter Operator's Manual for more information on troubleshooting a specific error. Screen Items: Low Output Voltage: The inverter’s AC regulation cannot be maintained under high load conditions.
Operation From the Inverter screen (see Figure 23 on page 40), the soft key brings up the following screens which plot various type of data over time. The first screen shows changes in wattage produced by the inverter over time. 23H6 This axis shows date and time in 6-hour increments. This axis shows inverter wattage. Figure 32 Inverter Graph The soft key brings up a screen which shows changes in wattage produced by the battery charger over time.
Operation The soft key brings up a screen which shows changes in wattage sold to the utility by a grid-interactive system over time. This axis shows date and time in 6-hour increments. This axis shows sold wattage. Figure 35 Sell Graph The soft key brings up a graph showing changes in battery voltage over time. This graph may be used by other soft keys. This axis shows date and time in 6-hour increments. This axis shows battery voltage.
Operation Battery Soft Key Home Screen Battery Soft Key Press this soft key to view Battery Status information. Figure 37 Battery Soft Key If no FLEXnet DC battery monitor is present on the system, the battery soft key brings up the following screens. Screen Items: Bat displays the uncompensated battery voltage. Min displays the lowest recorded battery voltage for that day, and the time it was recorded. Max displays the highest recorded battery voltage for that day, and the time it was recorded.
Operation If a FLEXnet DC battery monitor is present on the system, the Battery soft key brings up the following screens. Home Screen Battery Soft Key Press this soft key to view Battery Status information. Uncompensated Battery Voltage SOC Screen Items: The upper left corner of the screen shows the uncompensated battery voltage. The upper right corner shows the measured State of Charge (SOC). In displays the measured total current and kilowatts coming into the system from all DC sources.
Operation From the FLEXnet DC screen, the soft key brings up the following screens. . Screen Items: Bat displays battery voltage, net current flow (positive or negative), battery temperature, and net amp-hour accumulation for that day. Min displays the lowest recorded battery voltage and SOC for that day, and the time each was recorded. Max displays the highest recorded battery voltage Soft Keys: and SOC for that day, and the time each was recorded. returns to the previous screen.
Operation The soft key shows the operation of up to three shunts on the battery monitor. If a shunt has not been enabled (see page 112), it will read 0. Screen Items: A, B, and C: These lines display individual readings from the A, B, and C shunts. Each line shows the current and kilowatts measured on the shunt at that time, and the amp-hours and kilowatt-hours accumulated that day. Soft Keys: , , and shows long-term statistics for each shunt.
Operation The soft key shows amp-hour, watt-hour, and SOC statistics. These maintain a continuous daily log, up to 128 days, which can be recalled. One day can be displayed at a time. Screen Items: Today (in this example) indicates the date of the data log screen. The current day will read Today. Pressing the <-Day> soft key will show the data log for the previous day and Today will become a date. Minimum SOC shows the lowest battery state of charge (SOC) for that day.
Operation This axis shows date and time in 6-hour increments. This axis shows battery voltage. Figure 45 Battery Voltage Graph (with FLEXnet DC) The soft key brings up a screen which shows changes in SOC over time. This axis shows date and time in 6-hour increments. This axis shows SOC. Figure 46 State-of-Charge (SOC) Graph (with FLEXnet DC) The soft key brings up a screen which shows changes in wattage over time for the first shunt, Shunt A.
Operation Charge Controller Soft Key PV Icon Charge Controller Soft Key The value displayed here switches between kilowatt output and the daily kilowatt-hours produced. Press this soft key to view FLEXmax charge controller status information. If no charge controller is present, the PV icon will be blank and this soft key will be inoperative. Charge Controller’s Mode Charge Controller Modes: Bulk Absorb Float EQ Silent See the charge controller Owner’s Manual for descriptions of each mode.
Operation DataLog Screen The soft key shows accumulated daily amp-hour and watt-hour statistics, as well as maximum current, wattage, and maximum and minimum voltage figures. These maintain a continuous daily log, up to 128 days, which can be recalled. One day can be displayed at a time. Current Date Screen Items: The upper left corner shows the date of the selected DataLog screen. (The current DataLog screen reads "Today.
Operation Graph Screens The soft key brings up the following screens which plot various type of data over time. The first screen shows changes in PV wattage over time. This axis shows date and time in 6-hour increments. This axis shows PV wattage. Figure 50 Output Graph The soft key brings up a screen showing changes in battery voltage over time. This graph may be used by other soft keys. This axis shows date and time in 6-hour increments. This axis shows battery voltage.
Operation Hot Keys Six hot keys are available to navigate through the most commonly used operational screens. Some screens will have operational options, such as ON, OFF, or AUTO. Some will show current operational status for that function. Status, mode, and measurements are the collective status of the system, not of an individual inverter, unless specified otherwise.
Operation CHARGER Hot Key The CHARGER hot key displays the Charger Status screen. The Charger Status screen displays the current charger mode, battery voltage, absorb and float voltage settings and timers. Soft key options include starting or stopping the charger, which is a global command issued to all inverters in the system. Other options include starting or the bulk or equalization charge functions, which are global commands issued to all inverters and charge controllers in the system.
Operation From the CHARGER hot key’s Charger Status screen, the soft key brings up a screen that can start or stop the bulk stage of a new charging cycle. Soft Key Options: starts a new charging cycle. The screen will display Bulk Charge Started when the soft key is pressed. stops a charging cycle once started. The screen will display Bulk Charge Stopped when the soft key is pressed. returns to the Charger Status Screen.
Operation From the CHARGER hot key’s Charger Status screen, the soft key brings up a series of screens that can turn on the battery equalization process. Screen Items: Battery displays the uncompensated battery voltage. Equalize (below Battery) displays the target voltage for the Equalization stage. The timer to the right of this item begins running once this voltage is reached. Equalize (right side of screen) displays whether this mode is enabled or disabled.
Operation From the CHARGER hot key’s Charger Status screen, the soft key brings up a screen that can turn on or turn off the charger. (See the inverter Operator’s Manual for a description of specific charger functions.) Screen Items: When is selected, the screen will display: When is selected, the screen will display: When is selected, the screen will display: Soft Key Options: activates the charger for a cycle consisting of bulk, absorption, and float stages.
Operation GENerator Hot Key The GEN hot key displays the Generator Status screen. The Generator Status screen displays information on the Advanced Generator Start (AGS) mode. Soft key options include: , , , and . GEN Hot Key Screen Items: The figure to the left of the title displays the accumulated generator run time. This counter can be reset. (See page 121.) Mode displays the setting selected by the soft keys (, , or ).
Operation EVENTS Hot Key The EVENTS hot key displays the Event History screen. An event is defined as a change in status that was externally imposed on a device on the HUB. A command to turn the inverter off or on, an automatic generator start, or a loss of grid power are all defined as events. An event is not necessarily the sign of a problem; however, the Event History screen logs all events for potential troubleshooting. In addition, Errors, Warnings, and AGS Faults are accompanied by the Events LED.
Operation AC INPUT Hot Key The AC INPUT hot key displays the AC Input Status screen. The AC Input Status screen displays the AC input mode, the AC input status, and the current AC frequency and voltage. Soft key options include manually using or dropping the AC input source or viewing the Last AC Disconnect screen. The Last AC Disconnect screen indicates the reason the AC source may have been disconnected. These reasons will vary between inverter models.
Operation FAVORITE Hot Key The FAVORITE hot key allows the user to program and select up to four frequently used (or “favorite”) screens for rapid access. It includes a green LED. FAVORITE Hot Key Programmable Soft Keys Figure 64 Using the FAVORITE Hot Key To program the FAVORITE hot key: 1. Navigate to the desired screen. 2. Press and hold the FAVORITE hot key until the green LED flashes. 3. Press one of the four programmable soft keys to select it for recalling that particular screen.
Operation Controls and Navigation Keys Removing the Front Cover Front Cover To remove the front cover: To replace the front cover: Gently pull on the front cover. The navigation panel is magnetic and the front cover will pull off with a small amount of force. 1. Place the front cover over the navigation section. 2. Allow the magnets to pull the front cover in place.
Operation Control Wheel The control wheel is a touch-sensitive navigation control with a center button located on the lower half of the MATE3. The control wheel scrolls forward or backward in the menu map. When the desired menu is highlighted, press the center button to move forward into that menu map. See Figure 182 through Figure 189 starting on page 162 for a complete menu map. On screens with set points, the control wheel serves two functions; navigation and set point adjustment.
Operation Navigation Keys (buttons) Four navigation keys are located on the lower half of the MATE3. The navigation keys help the user move around within the menu structure. They also provide access to the Main Menu programming and the ability to access the various components connected to the HUB.
Operation To go to the Home screen from the Main Menu, press the , , or button. Home Screen Main Menu Screen Menu Options To go to the Main Menu, press the button. Menu Item Menu Item To go to the Main Menu, press the button. To return to the Menu options, press the button.
Operation Adjusting Set Points When a screen with set points is available, the set points will be identifiable by a black box around the field. This indicates that the menu is in the Field Select mode. To change to the Adjust Set Point mode, follow the instructions below. To adjust set points: 1. Use the control wheel to navigate to the desired set point to be adjusted. The field is identified by a black box around the field (Field Select mode).
Programming Programming an OutBack system may involve the following settings. System settings (page 72).
Programming MATE3 settings (page 115). These include: ~ Advanced Generator Start: ------------------------------------------- > 1. Setup ------------------------------------------------------------------- > 2. Voltage Start -------------------------------------------------------- > 3. Load Start ------------------------------------------------------------ > 4. State-of-Charge Start -------------------------------------------- > 5. Must Run Schedule ----------------------------------------------- > 6.
System Settings Access to the Main Menu Programming the system is done in the Main Menu screen. A password is required to access the Main Menu screen. This password, 141, cannot be changed. To access the Main Menu, enter the password as follows: 1. Press the LOCK button. 2. While touching the control wheel, make a clockwise circle until the display shows 141. 3. Press the center button on the control wheel to accept the password. 1 Press the LOCK button.
Programming Main Menu Structure All programming menus are accessed from the Main Menu screen.
System Settings Settings Menus The system Settings menus are used for programming functions for the overall system (e.g., date and time, communication options). The device Settings menus are used to program the various system components (e.g., inverter, charge controller, battery monitor, and MATE3). The system profile is made up of the combination of all these settings. The Settings menus are accessed in the Main Menu using the Lock key.
Programming System Information The System Information screen contains a basic profile of the system. Type of system (Off Grid, Grid Tied, Backup) Nominal voltage of the battery bank Array wattage (PV)* Battery Amp-hours Generator kW rating* and type Inverter and charger kW rating* *Used to scale the Home screen meter bars. Set Points: Type – Off Grid, Grid Tied, Backup. See page 33 Nominal Voltage – Allows for a battery bank with a voltage of 12, 24, 36, 48 or 60 Vdc.
System Settings Saving a Configuration to an SD Card To save a configuration to an SD card: 1. From the Main Menu, select Settings. 2. From the Settings Menu, select System. 3. From the System Configuration menu, select Save/Restore Information. 4. Select the Save System Configuration menu item. 5. If other profiles have been saved on the SD card, a list will be displayed. Choose one of the following options. 6. Press to save the new settings over the name that is selected on the list.
Programming Restoring a Configuration from an SD Card To restore a configuration from an SD card: 1. From the Main Menu, select Settings. 2. From the Settings Menu, select System. 3. From the System Configuration menu, select Save/Restore Information. 4. Select the Restore System Configuration menu item. 5. If other profiles have been saved on the SD card, a list will be displayed. Choose one of the following options. Use the control wheel to scroll to the name of the file that is to be restored.
System Settings Date and Time The Date and Time screen allows the date and time to be set for the current date and current time. IMPORTANT: Some features are dependent on time and date settings. Be sure to adjust these settings for the proper time and date for the location of the installation. The MATE3 clock does not automatically adjust for daylight savings time. The MATE3 does automatically adjust for leap year.
Programming Sound The Sound menu item allows the user to enable, or disable, sounds when a button is pushed or the control wheel is used. Set Points: Figure 80 Button Beep – Enabled or Disabled Wheel Click – Enabled or Disabled Sound Ethernet Addresses IMPORTANT: Using this feature requires advanced knowledge of network administration and internet protocols. Due to the various types of routers available, specific instructions for setting up this feature will vary also.
System Settings Ethernet Ports The MATE3 is preprogrammed to use the following ports for Ethernet communication. These ports are adjustable if required. See pages 24 through 28. Set Points: Figure 82 HTTP – Range 1 to 65535 (Default 80) FTP – Range 1 to 65535 (Default 21) Telnet – Range 1 to 65535 (Default 23) Ethernet Ports Data Stream Two choices are available for downloading information. Only one can be utilized at this time.
Programming Installer Information The Installer Information screen allows a location to enter basic installer information. Set Points: Company – Any combination of characters up to 28 characters maximum. Name – Any combination of characters up to 19 characters maximum. Phone – Any combination of characters up to 15 characters maximum. Notes – Any combination of characters up to 31 characters maximum.
System Settings Change Installer Password The Change Installer Password screen allows changes to the installer password so that access to the full menus can be restricted to those who know the new password (OEMs or installers). IMPORTANT: Changes to system settings should only be made by qualified personnel or under the direction of OutBack Technical Support. Set Points: Figure 88 Set points include four numerical digits from 0 to 9. The default installer password is 1732.
Programming Inverter Settings Many of the inverter settings in this section apply to both FX-class and Radian-class inverter/chargers. However, some screens and programming items are very different between these two types of inverters. In some cases where the screens are different, illustrations of each are provided. The title of the illustration indicates “FX-class” or “Radian-class”. In certain cases, the screens are so different that they are described on separate pages with the appropriate titles.
Inverter Settings AC Input and Current Limit This menu controls the amount of current that the inverter can draw from the source(s). The menu has independent settings for two different AC sources. In the most common applications, one source is the utility grid and the other is an AC generator. The settings are labeled accordingly. NOTE: An FX-class inverter has different interactions with multiple AC sources than a Radian-class inverter.
Programming NOTE: In FX-class grid-interactive inverters, Input Type also controls the cycle used by the inverter’s battery charger. This overrides the selections offered in the Charger Status screen. (See page 56.) Grid selects a charge cycle consisting of bulk, absorption, and float stages. Upon completion, the charger goes into Silent mode until it reaches the “re-float” voltage, when it will re-enter the float stage. Gen selects a charge cycle consisting of bulk, absorption and float stages.
Inverter Settings Grid AC Input Voltage Limits (FX-class only) The inverter will not connect to an AC source unless specific conditions are met. When Input Type is set to Grid in the AC Input Current Limit screen (Figure 91 on page 83), this menu adjusts the limits on acceptable voltage for the utility grid. (Frequency is not adjustable.) These limits will vary with the inverter model. See the inverter Operator’s Manual for specific acceptance limits.
Programming Grid AC Input Mode and Limits (Radian-class only) The inverter will not connect to an AC source unless specific conditions are met. This menu adjusts the limits on the Radian input with terminals labeled “GRID”. (This label is applied for convenience. The input may accept other sources.) See the Radian Series Inverter/Charger Operator’s Manual for more information, as well as specific acceptance limits.
Inverter Settings Gen AC Input Mode and Limits (Radian-class only) The inverter will not connect to an AC source unless specific conditions are met. This menu adjusts the limits on the Radian input with terminals labeled “GEN”. (This label is applied for convenience. The input may accept other sources.) See the Radian Series Inverter/Charger Operator’s Manual for more information, as well as specific acceptance limits.
Programming AC Output This menu adjusts the output voltage produced while the inverter is inverting (running on battery power). This setting does not affect the output when using another AC input source. It does not affect the acceptance parameters for an AC input source. The range of adjustability will vary with inverter model. See the inverter Operator’s Manual for the specific range of adjustability.
Inverter Settings Battery Charger IMPORTANT: Battery charger settings need to be correct for a given battery type. Always follow battery manufacturer recommendations. Making incorrect settings, or leaving them at factory default settings, may cause the batteries to be undercharged or overcharged. The inverter uses a “three-stage” battery charging cycle which utilizes multiple settings. This menu controls the voltages and timers for the battery charger.
Programming Auxiliary Output (AUX Modes, FX-class only) The Auxiliary Output menu controls the functionality of an FX-class inverter’s Auxiliary (AUX) output. The inverter’s AUX terminals provide a 12 Vdc output that can deliver up to 0.7 Adc to control external loads. Typical loads include signaling a generator to start, sending a fault alarm signal, or running a small fan to cool the inverter. See the inverter Installation Manual for more information on hooking up the AUX terminals.
Inverter Settings Gen Alert can be used as a limited functionality controller for an AC generator with a remote start feature. It can start and stop the generator based on DC (battery) voltage levels. This function has settable DC voltage and time parameters. NOTE: This function does not have the same advantages as the Advanced Generator Start (AGS) function which is controlled directly by the MATE3. (See page 115.
Programming Divert AC activates the AUX output to divert excess renewable energy to an AC load powered by the inverter, in response to high DC (battery) voltage. The AUX output operates a larger relay, which allows current to flow from the batteries to a dedicated AC load when energized. NOTE : ~ ~ If the inverter load exceeds the system amperage limit, the AUX output will deactivate to prevent an overload condition. During variable conditions, the AUX output is activated no more than once per minute.
Inverter Settings Auxiliary Output (AUX Modes, Radian-class only) The Auxiliary Output controls the functionality of a Radian-class inverter’s Auxiliary (AUX) output. The inverter’s AUX terminals provide a 12 Vdc output that can deliver up to 0.7 Adc to control external loads. Typical loads include signaling a generator to start, sending a fault alarm signal, or running a small fan to cool the inverter. See the inverter Installation Manual for more information on hooking up the AUX terminals.
Programming Gen Alert can be used as a limited-functionality controller for an AC generator with a remote-start feature. It can start and stop the generator based on DC (battery) voltage levels. This function has settable DC voltage and time parameters. NOTE: This option does not have the same advantages as the Advanced Generator Start (AGS) function which is controlled directly by the MATE3. (See page 115.
Inverter Settings IEEE activates the AUX output as an alert that the utility grid does not meet IEEE parameters for the grid-interactive function (see page 101). It can operate a light or alarm to show that the grid-interactive function has shut down and that there may be problems with the grid. The AUX output will cycle on and off if IEEE parameters are met and the IEEE timer is counting down. This function has no settable parameters.
Programming Auxiliary Relay (AUX Modes, Radian-class only) The Auxiliary Relay controls the functionality of a Radian-class inverter’s Auxiliary (AUX) relay contacts. The inverter’s AUX relay provides a set of “dry” contacts which can be used as a switch to control external loads. Typical loads include signaling a generator to start, sending a fault alarm signal, or running a small fan to cool the inverter. See the inverter Installation Manual for more information on hooking up the AUX terminals.
Inverter Settings Gen Alert can be used as a limited functionality controller for an AC generator with a remote start feature. It can start and stop the generator based on DC (battery) voltage levels. This function has settable DC voltage and time parameters. NOTE: This option does not have the same advantages as the Advanced Generator Start (AGS) function which is controlled directly by the MATE3. (See page 115.
Programming IEEE activates the AUX output as an alert that the utility grid does not meet IEEE parameters for the grid-interactive function (see page 101). It can operate a light or alarm to show that the grid-interactive function has shut down and that there may be problems with the grid. The AUX output will cycle on and off if IEEE parameters are met and the IEEE timer is counting down. This function has no settable parameters.
Inverter Settings Inverter Stacking IMPORTANT: All inverters connected to ports on the HUB must be assigned valid designations for stacking and Power Save Levels. If this is not done, the system may give any number of Error messages or other symptoms. The Inverter Stacking menu contains settings to coordinate, or “stack”, multiple inverters in a combined system. It also has settings for Power Save Levels, which allow unused inverters to go into Silent mode to save power.
Programming Set Points: Stack Mode – Assigns the inverter to a specific priority and phase (leg). This assignment must be made for every inverter that is connected to a HUB port. In a multiple-inverter system, one inverter must be assigned as master. The others are assigned to other phases or as slaves. ~ Master or 1-2phase Master – The primary inverter for single- unit systems, single-phase systems, or split-phase systems.
Inverter Settings Grid-Tie Sell The following descriptions apply to grid-interactive inverter models only (both FX-class and Radian-class). In other models, these menus are inoperative. IMPORTANT: FX-class grid-interactive models only The grid-interactive function can sell power using the input connection. This function only operates if Grid is selected in the AC Transfer Control menu. It does not function if Gen is selected.
Programming Calibrate The Calibrate menu allows adjustment of the inverter’s internal voltmeters. If a particular inverter’s readings do not match those of another inverter or a hand-held meter, the calibration feature may be used to improve consistency. Set Points: Calibration Offset (x = +1 to -3) Figure 120 Input Voltage – Calibrates the AC voltage measurement made at the inverter’s AC input (from an incoming AC source).
Inverter Settings Reset the Inverter to Factory Defaults This menu allows the user to erase all settings from the selected inverter and start over with the values programmed at the factory. These values are listed in the inverter Operator’s Manual. To access the Reset Inverter to Factory Defaults menu: 1. Access the Main Menu as shown in Figure 71. 2. Select the Settings Menu. (This option may be highlighted by default.) 3. Select Inverter in the device Settings Menu. 4.
Programming Charge Controller Settings Charge Controller menu options include the following: Charger ----------------------------------------------------------> MPPT -------------------------------------------------------------> Temperature Compensation ----------------------------> Battery Equalize ---------------------------------------------> Grid-Tie Mode ------------------------------------------------> Auxiliary Output---------------------------------------------> Restart Mode ----
Charge Controller Settings MPPT The charge controller uses a maximum power point tracking (MPPT) algorithm which manipulates the output of the PV array to harvest maximum wattage. Although this function is automatic, this menu allows the user to adjust many of its parameters for special applications. See the charge controller Owner’s Manual for more details on these parameters and their applications.
Programming Temperature Compensation When equipped with the Remote Temperature Sensor (RTS), the charge controller compensates for temperature changes by raising or lowering its charging voltages. However, in some cases the sensitivity of other DC devices may require this temperature compensation to be limited. This menu allows the user to manually adjust the upper and lower limits of temperature compensation.
Charge Controller Settings Grid-Tie Mode IMPORTANT: Grid-Tie Mode requires a grid-interactive inverter model (also known as grid-tied or grid-tie enabled). Not all inverters are grid-interactive. If the MATE3 is connected to an inverter that is not grid-interactive, Grid-Tie Mode will not function if selected. This menu allows the charge controller to work more effectively with any grid-interactive inverters present on the HUB.
Programming Aux Modes for the Charge Controller Aux Modes include nine functions with automatic criteria. The functions appear in the following order when the wheel is drawn clockwise. The Vent Fan option appears first if the charge controller is set at factory default values; otherwise, it will display the last option selected. (The options are described in greater detail in the charge controller Owner’s Manual.) Vent Fan activates the AUX output in response to high DC (battery) voltage.
Charge Controller Settings Night Light uses the PV voltage as a light sensor. When it drops below a settable voltage (due to low light), the AUX output activates for the purpose of operating a light. It remains active for a settable amount of time. This function has settable DC voltage and time parameters. Set Points : Active High or Low.
Programming Low Batt Disconnect activates the AUX output upon reaching a settable low-battery voltage. This option is intended as a low-battery disconnect function for DC loads. This function has settable DC voltage and time parameters. Set Points for Low Batt Disconnect: Figure 133 Disconnect – Adjusts the low-voltage setting at which the AUX output is activated, following the Disconnect Delay.
Charge Controller Settings Reset Charge Controller to Factory Defaults This menu allows the user to erase all settings from the selected charge controller and start over with the values programmed at the factory. These values are listed in the charge controller Owner’s Manual. To access the Reset to Factory Defaults menu: 1. Access the Main Menu as shown in Figure 71. 2. Select the Settings Menu. (This option may be highlighted by default.) 3. Select Charge Controller in the device Settings Menu. 4.
Programming Battery Monitor Settings Battery Monitor menu options include the following: Battery Setup -------------------------------------------------> Shunt Enable --------------------------------------------------> FLEXnet Relay Mode ---------------------------------------> FLEXnet Relay Set Points ---------------------------------> Reset to Factory Defaults --------------------------------> See below. See below. See page 113. See page 113. See page 114.
Battery Monitor Settings FLEXnet Relay Mode This menu allows the user to turn on or off an internal relay. The contacts of this relay are rated for 5 amps at 30 Vdc. (This relay provides no voltage of its own.) The relay can be used as a switch to turn other devices on or off. For more information on the battery monitor, see the FLEXnet Relay Set Points menu, and the Owner’s Manual for the FLEXnet DC. Set Points: Status – The Relay output status is controlled by the ,, and soft keys.
Programming Reset FLEXnet DC to Factory Defaults This menu allows the user to erase undesirable settings from the battery monitor and start over with the values programmed at the factory. These values are listed in the FLEXnet DC Owner’s Manual. To access the Reset to Factory Defaults menu: 1. Access the Main Menu as shown in Figure 71. 2. Select the Settings Menu. (This option may be highlighted by default.) 3. Select Battery Monitor in the device Settings Menu. 4.
MATE3 Settings MATE3 Settings MATE3 Settings Menus include: Advanced Generator Start: ----------------------------- > Setup ----------------------------------------------------------- > Voltage Start ------------------------------------------------ > Load Start ----------------------------------------------------- > State-of-Charge Start ------------------------------------ > Must Run Schedule ---------------------------------------- > Quiet Time Schedule ----------------
Programming Figure 142 Advanced Generator Start (AGS) Menu AGS Setup Set Points: NOTE: If there is only one inverter in the system and no OutBack HUB is used, it is necessary to set the AGS Port to zero (0). If a HUB is used, adjust the port number to the port that is assigned to the device that is going to control the generator. In an example of a common configuration: ~ Ports 1-4 are for the inverters. ~ Ports 5-7 are for the charge controllers.
MATE3 Settings AGS Functional Test Before any further programming, confirm that the generator is working properly. Using the generator’s own controls, manually turn it on and then shut it off. Next, test the remote start functionality by using the MATE3’s Generator Status screen. To test the AGS function through the MATE3: 1. Press the GEN hot key to bring up the Generator Status screen. 2. Press the soft key and wait for the generator to start running. 3.
Programming AGS Voltage Start There are three voltage start set points in AGS mode that the user can select. 24 Hour Start 2 Hour Start 2 Minute Start If the voltage drops below the voltage setting in these three menu items, a timer starts counting down. When the timer reaches zero (0), a start command is sent to the generator. The Quiet Time settings overrides the starting set points, preventing the generator from starting automatically.
MATE3 Settings AGS State-of-Charge (SOC) Start With a FLEXnet DC, a generator can be started or stopped based on the battery state of charge (SOC) rather than voltage. However, this feature may become less accurate if the system routinely cycles without obtaining a full charge for long periods of time. The Enable Full Charge set point overrides the Stop SOC function by establishing a time period from 1 to 30 days. At the end of this time, the batteries will be charged to 100% regardless of the SOC value.
Programming IMPORTANT: The Quiet Time settings overrides most of the starting set points (for example, Voltage, Load, Must Run, Exercise etc.), preventing the generator from starting automatically. The only exception is the 2 Minute Start under Voltage Start, which is considered an “emergency” start set point and which will start the generator regardless of Quiet Time settings.
MATE3 Settings Set Generator Total Run Time The total running time for an automatic generator is displayed on the Generator Status screen, which is accessed with the Gen hot key. (See page 59.) This menu allows the timer to be set to a different figure, or to be reset to zero. Set points: Figure 151 Generator Total Run Time – 0.0 to 999.9 hours MATE3/AGS/Set Generator Total Run Time AGS Timers The AGS Timers screen is a read-only screen that provides the following information.
Programming Data Logging The Data Logging feature enables the MATE3 to record operational status information about the system. It will record data to the MATE3's internal flash memory for up to one year and selectively to an SD card up to the capacity of the card. NOTE: Excel records the full date and time for each interval recorded. Disabled turns off data logging to the SD card. It does not turn off data logging to the internal flash memory.
MATE3 Settings Data logging will occur at the interval set in the MATE3 Data Logging screen shown in Figure 153 on page 122. Data logging to the MATE3 internal flash memory is stored for up to one year's worth of logs. Data logs can be downloaded selectively to the SD card (as needed) or automatically to the SD card. The interval for automatic downloading to the SD Card can also be set at intervals from 1 to 60 seconds.
Programming High Battery Transfer (HBX) In High Battery Transfer (HBX) mode, the system is connected to an AC source such as the utility grid; however, it will use battery power as the first priority. The AC source is locked out until needed. In this mode, the system runs on battery-supplied power for as long as the batteries can be sustained. It is expected that the batteries will also be charged from renewable sources such as PV power.
MATE3 Settings IMPORTANT: HBX Mode will control the master inverter in port 1 of a HUB4 or HUB10. The master will then instruct all slaves to connect or disconnect from the AC input source. HBX Mode cannot be used if Grid Use Time is used (see below). These functions have incompatible priorities and will conflict with each other. HBX Mode cannot be used if the Radian inverter’s Mini Grid mode is used (see page 86). These functions have incompatible priorities and will conflict with each other.
Programming Example #1: Weekday Start - 6:00 p.m. Weekday Stop - 6:00 a.m. Weekend Start - 12:00 a.m. Weekend Stop - 12:00 a.m. The weekend USE period has been left at its default (12:00 a.m.). Any time that a Start time equals a Stop time, no action will be taken and the time period is ignored. The above settings will have the following results: Monday – Friday evenings at 6 p.m., the MATE3 issues a USE command to the inverter allowing the AC input source to be used. Monday – Friday mornings at 6 a.
MATE3 Settings Charge Controller Float Coordination The advanced charger float control menu enables the coordination of more than one OutBack FLEXmax charge controller. (This function also works on MX60 charge controllers with firmware revision 5.11). This enables the devices to enter the float stage, or perform other activities, simultaneously rather than individually.
Programming FLEXnet DC Advanced Control IMPORTANT: See the FLEXnet Owner’s Manual for detailed information about the FNDC functions. This menu allows certain advanced functions to be programmed into the FLEXnet DC (FNDC). The FLEXnet DC is required to be part of the system before any of these functions can be used. Set Points: Enable Charge Termination Control - allows the battery charging to be stopped for all inverters on the system, once the charging parameters of the FLEXnet DC have been met.
MATE3 Settings Reset MATE3 to Factory Defaults Screens This menu allows the user to erase all settings from the MATE3 and start over with the values programmed at the factory. To access the Reset to Factory Defaults menu: 1. Access the Main Menu as shown in Figure 71. 2. Select the Settings Menu. (This option may be highlighted by default.) 3. Select MATE3 in the device Settings Menu. 4. Select the Reset to Factory Defaults menu. 5. Select No or Yes. 6.
Programming Configuration Wizard The Configuration Wizard is a guided program that assists in configuring system setups. An installer can create new configurations, use existing configurations, or restore configurations to their original state. Creating New Configurations To create a new configuration: 1. Access the Main Menu as shown in Figure 71. 2. Select the Configuration Wizard menu. 3. Select New Configuration. 4. Press to confirm the creation of a new configuration. 5.
Configuration Wizard ...continued from previous page. Soft Keys: moves back one screen. moves forward to the next screen.
Programming Using Existing Configurations The Use Existing Configurations menu allows the installer to apply a configuration that has previously been saved on the MATE3 to the system being programmed. To use an existing configuration: 1. Access the Main Menu as shown in Figure 71. 2. Select the Configuration Wizard menu. 3. Select Existing Configuration. This will take the last configuration stored in the MATE3 and apply it to the system. 4.
Configuration Wizard To modify an existing configuration: 1. Access the Main Menu as shown in Figure 71. 2. Select the Configuration Wizard menu. 3. Select Existing Configuration. 4. Select . This will bring up the four Configuration Wizard programming screens. 5. Use the control wheel to adjust the settings in each screen where required. Record the settings on the form provided in Table 11. Soft Keys: moves back one screen. moves forward to the next screen.
Programming Soft Keys: ...continued from previous page. moves back one screen. moves forward to the next screen.
Configuration Wizard Restoring Configurations Restoring configurations allows the installer to restore a system back to a profile that had been saved on an SD card. To restore a profile from an SD Card: 1. Access the Main Menu as shown in Figure 71. 2. Select the Configuration Wizard menu. 3. Select Restore Configuration. The MATE3 will access the SD card and display the names of the profiles that are available on the SD card to be restored. 4. Use the control wheel to scroll through the names. 5.
Programming Soft Keys: ...continued from previous page. moves back one screen. moves forward to the next screen.
Configuration Wizard Applying the Profile to the System Once the configuration parameters are complete, the settings must be applied to the system. To apply the profile to the system: 1. From the Setup Complete screen, press . NOTE: Pressing at this point WILL NOT save the changes to the MATE3 internal memory and all changes will be lost.
Programming Saving the Profile to an SD Card Once the settings are applied to the system, they can be saved to an SD card for future use. To save a configuration to an SD card: 1. From the System Programmed screen (see Figure 163), press . The Save Configuration Wizard screen will appear. 2. If other profiles have been saved on the SD card, a list will be displayed. Choose one of the following options. 3. Press to save the new settings over the name that is selected on the list.
Data Logs Device Data Logs Users can create Device Data Logs for the FLEXmax (FM) Charge Controller and the FLEXnet (FN) DC Battery Monitor. The Data Logs can then be uploaded and saved to an SD card. Saving Data Logs for the FLEXmax Charge Controller To create a data log for the FLEXmax Charge Controller: 1. Access the Main Menu as shown in Figure 71. 2. Select the Device Data Logs menu. 3. Select FLEXmax Charge Controller menu. 4.
Programming The FLEXnet DC Battery Monitor offers the ability to both upload and save a data log or to erase a data log. Saving Data Logs for the FLEXnet (FN) Battery Monitor To create a Data Log for the FN Battery Monitor: 1. Access the Main Menu as shown in Figure 71. 2. Select the Device Data Logs menu. 3. Select FLEXnet Battery Monitor menu. 4. Select Upload and Save Data Log on the FN Battery Monitor Data Log menu. The system will display a list of all the data logs that have been recorded. 5.
Data Logs Erasing Data Logs for the FLEXnet Battery Monitor To erase a Data Log for the FLEXnet DC Battery Monitor: 1. Access the Main Menu as shown in Figure 71. 2. Select the Device Data Logs menu. 3. Select FLEXnet Battery Monitor. 4. Select Erase Data Log on the FN Battery Monitor Data Log menu. 5. Select to erase the data log. Press to return to the FN Battery Monitor Data Log menu. Press to return to the Main Menu. Returns to the Upload and Save Data Log screen.
Programming Event Logs When events occur that affect the system or cause a shutdown, an event message occurs. Events are recorded at intervals to the MATE3 flash memory at intervals programmed in the MATE3 settings. (See Figure 153 on page 122.) Event notifications are shown Figure 158 on page 150. How to review event messages is shown in Figure 159 on page 151. 45H2 47H5 Event logs can be downloaded to an SD Card or deleted from the MATE3 internal memory.
Data Logs To create a new name for the Event Log (up to 8 characters maximum): 1. On the Date Range set point, use the control wheel to select the date for the event log (or logs) to be uploaded to the SD card. The range will start with "All" and will move backward to yesterday, up to one year's worth of logs. 2. If a log with a specific date is desired, then use the control wheel to scroll through the list. When the name to be uploaded is selected, press . 3.
Programming To Delete an Event Log To Delete an Event Log: 1. Access the Event Logs menu as shown in Figure 173. 2. On the Date Range set point, use the control wheel to select the date for the event log (or logs) to be deleted. The range will start with "All" and will move backward to yesterday, up to one year's worth of logs. 3. If a log with a specific date is desired, then use the control wheel to scroll through the list. When the name to be deleted is selected, press . 4.
Firmware Update Firmware Update The Firmware Update screen enables the MATE3 to download the latest firmware revision from an SD Memory Card (included). The MATE3 and the Radian inverter can be upgraded this way. Other devices may be able to be upgraded in the future. Saving the Update to the SD Card To copy the latest firmware update to the SD card: 1. Go to the OutBack web site to locate the MATE3 or Radian firmware download. http://outbackpower.com/ http://www.outbackpower.
Programming Click here to start the download. NOTE: The version represented in this illustration may be different than the version offered on the web site. Always use the most current version of firmware. The web pages, or the links to access them, may not be identical to those shown here. Follow any appropriate instructions for downloading. Figure 177 Download Firmware from Web Page Click here to save the file to the computer.
Firmware Update Installing the Firmware Update SD Card Icon IMPORTANT: When updating the Radian inverter, pressing Update will command all connected Radian inverters to turn OFF. Updating the firmware will not reset the MATE3 to factory defaults. To install the Firmware Update: 1. Power up the MATE3 by connecting the CAT5 cable from the system to the MATE3. 2. Insert the SD memory card. 3. Access the Main Menu as shown on page 71. 4. From the Main Menu screen, select Firmware Update. 5.
Programming NOTES: 148 900-0117-01-00 Rev C
Troubleshooting Basic Troubleshooting of the MATE3 Table 4 Basic Troubleshooting Symptom Possible Cause Remedy MATE3 does not power up. The MATE3 is powered by the OutBack Check or replace the CAT5 cable running product to which it is connected. Make sure from the MATE3 to the OutBack product. that all OutBack products are powered up and operating correctly before connecting the MATE3.
Troubleshooting Event Messages The Events LED indicates that an event has occurred which requires attention. If this LED illuminates, follow the steps illustrated in Figure 181 to help determine the nature of the fault. This may also help resolve it.
Event Messages Look To investigate event messages: 1. Look at the system indicator. The icon will change to indicate the device that needs attention. See the Legend in Figure 180. 2. Check the LED. ~ ~ Flashing means a Warning has occurred. (See page 42 for a list of Warnings.) Solid may mean that the system has suffered an AGS fault (see page 61), or has shut down due to an Error (see page 43). 3. Press the EVENTS key to display the Event Status screen. 4.
Troubleshooting Start and Stop Reasons for the AGS Function The first two columns in this table is the list of Automatic Generator Start reasons which may be displayed in the Gen hot key screen as shown in Figure 54. The remaining columns display all possible reasons for the generator to automatically stop. The possible stop reasons are related to the start reason.
Specifications Mechanical Specifications Mechanical Specification MATE3 Dimensions (H x W x D) Shipping Dimensions (H x W x D) 7 1/2” x 7 1/16” x 1 5/8”" (19 x 17.9 x 4.2 cm) 3 ¼ x 9 x 13 ½” (33.7 x 22.9 x 34.3 cm) 1.4 lb (0.64 kg) 3.0 lb (1.
Specifications FCC Information to the User This equipment has been tested and found to comply with the limits for a Class B digital device when powered by a DC source, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
Installer Settings Table 7 Menu Menu Option Installer Settings (System Settings) Menu Items Data Stream System Name Installer Information Installer Settings Table 8 Menu System Menu Option Installer Settings Serial Data Stream Serial Baud Rate Network Data Stream Destination IP Destination Port System Name Status Title Company Name Phone Notes Set User Access Level Change Installer Password Challenge Installer Password Page 79 79 80 80 Installer Settings (Inverter Settings) Menu Items Inver
Specifications Table 8 Menu Menu Option Installer Settings (Inverter Settings) Menu Items Low Battery Battery Charger Battery Equalize Auxiliary Output (FX-class only) Auxiliary Output (Radian-class only) Auxiliary Relay (Radian-class only) Inverter Stacking Grid-Tie Sell Calibrate Reset to Factory Defaults 156 Set Points Cut-Out Voltage Cut-In Voltage Absorb Voltage (Absorb) Time Float Voltage (Float) Time Re-Float Voltage Equalize Voltage (Equalize) Time Status AUX Mode (Remote, Load Shed, Ge
Installer Settings Table 9 Menu Menu Option Installer Settings (Charge Controller Settings) Menu Items Charger MPPT Temperature Compensation System Charge Controller Battery Equalize Grid Tie Mode Auxiliary Output Restart Mode Calibrate Reset to Factory Defaults 900-0117-01-00 Rev C Set Points Absorb Voltage (Absorb) Time Float Voltage Rebulk Voltage Current Limit Absorb End Amps MPPT Mode U-Pick VOC Wakeup VOC Change VDC Wakeup VOC Change Time Snooze Mode Amps MPPT Range Minimum MPPT Range Maxim
Specifications Table 10 Menu Menu Option Installer Settings (Battery Monitor Settings) Menu Items Battery Setup Shunt Enable System Battery Monitor FLEXnet Relay Mode FLEXnet Relay Set Points Reset to Factory Defaults Table 11 Menu System Menu Option MATE3 Installer Settings Battery Amp-hours Charge Voltage Time Minutes Charged Return Amps Charge Factor _____% Shunt A (Enable/Disable) Shunt B (Enable/Disable) Shunt C (Enable/Disable) Status (ON or OFF) Invert Logic (?) Voltage: High ___Vdc Volta
Installer Settings Table 11 Menu Menu Option Installer Settings (MATE3 Settings) Menu Items Quiet Time Schedule Generator Exercise Schedule Set Generator Total Run Time Display AGS Timers Data Logging High Battery Transfer Grid Use Time Charge Controller Float Coordination 900-0117-01-00 Rev C Set Points Enable Weekday Start Weekday Stop Weekend Start Weekend Stop Enable Exercise Run on (Day) Start Time (0:00) Run Period (15 minutes) Exercise Interval (2 weeks) Disable Sell During Exercise (N/Y)
Specifications Table 12 Menu Menu Option Installer Settings (Configuration Wizard) Menu Items System Type Set Points Installer Settings Page System Type: (Off Grid, Grid Tied, Backup) System Voltage: (12, 24, 36, 48, and 60 Vdc) Array Wattage: (0 to 50 kW) Battery Type: (FLA, AGS, GEL) Absorb Voltage: Time: Float Voltage: Battery Charging Time: Equalize Voltage: New Configuration Time: 130 Refloat Voltage: Configuration Wizard AC Configuration Generator Configuration AC Output Voltage (Vac)
Menu Maps These menu maps show the progression through each of the software menus that are available for the MATE3. Some features may not be available depending on the type of inverter that is installed in the system. See Figure 61 for navigation controls and Figure 62 for instructions on using the control wheel to navigate through the menu maps. 517H28 518H29 Menu maps in this section include the following: Menu Main Menu Overview Settings: System See Page....
Menu Maps Main Menu Figure 182 529H4 162 Main Menu Map Figure 183 Main Menu Map (continued) 900-0117-01-00 Rev C
Menu Maps SETTINGS: System Menu Map (with User Access Levels) Figure 184 900-0117-01-00 Rev C System Settings Menu Map 163
Menu Maps SETTINGS: FX-class Inverter Menu Map (with User Access Levels) Figure 185 164 FX-class Inverter Settings Menu Map 900-0117-01-00 Rev C
Settings SETTINGS: Radian-class Inverter Menu Map (with User Access Levels) Figure 186 900-0117-01-00 Rev C Radian-class Inverter Settings Menu Map 165
Menu Maps SETTINGS: Charge Controller Menu Map (with User Access Levels) Figure 187 166 Charge Controller Settings Menu Map 900-0117-01-00 Rev C
Settings SETTINGS: FLEXnet DC Menu Map (with User Access Levels) Figure 188 900-0117-01-00 Rev C FLEXnet DC Battery Monitor Settings Menu Map 167
Menu Maps SETTINGS: MATE3 Menu Map (with User Access Levels) Figure 189 168 MATE3 Settings Menu Map 900-0117-01-00 Rev C
Configuration Wizard Configuration Wizard New Configurations See Figure 193 on page 172 for the Setup Complete screen to apply the programming.
Menu Maps Existing Configurations See Figure 193 on page 172 for the Setup Complete screen to apply the programming.
Configuration Wizard Restoring Configurations See Figure 193 on page 172 for the Setup Complete screen to apply the programming.
Menu Maps Setup Complete Screen saves the settings on the MATE3 internal memory and applies them to the system. saves the setting on the SD card. Use the navigation key to return to the top of the Configuration Wizard Menu.
Device Data Logs Device Data Logs FLEXmax Charge Controller Data Logs Saves profile under a new name. Figure 194 900-0117-01-00 Rev C Saves profile over the name highlighted in the list.
Menu Maps FLEXnet DC Battery Monitor Data Logs Saves profile under a new name. Saves profile over the name highlighted in the list.
Device Data Logs Event Logs Saves profile under a new name. Saves profile over the name highlighted in the list.
Product Registration The purchase of an OutBack Power Technologies product is an important investment. Registering the products will help us maintain the standard of excellence expected in terms of performance, quality and reliability. Please take a moment to register and provide us with some important information. Registration can be done as follows: Go to the following website. 10Hhttp://www.outbackpower.
Product Registration INSTALLATION INFORMATION System Install/Commission Date System Array Size System Array Nominal Voltage Type of PV Modules System Battery Bank Size (Amp-Hours) Brand and Model of Batteries Does this system include an auxiliary AC generator? If yes, please specify brand and model of generator INSTALLER INFORMATION Contractor Number Installer Name Installer Address Installer City, State, Postal or Zip Code, Country Installer Telephone/E-mail Please check ALL factors affecting purchase de
Warranty 5-Year Limited Warranty for the MATE3 System Display and Controller OutBack Power Technologies, Inc. (“OutBack”) provides a five-year (5) limited warranty (“Warranty”) against defects in materials and workmanship for its MATE3 Display and Controller (“Product”). The term of this Warranty begins on the Product(s) initial purchase date, or the date of receipt of the Product(s) by the end user, whichever is later.
Warranty Information How to Arrange for Warranty Service During the warranty period beginning on the invoice date, OutBack Power Technologies will repair or replace products covered under this limited warranty that are returned to OutBack Power Technologies’ facility or to an OutBack Power Technologies authorized repair facility, or that are repaired on site by an OutBack Power Technologies authorized repair person. IMPORTANT: For full Warranty description, see previous page.
Warranty Information Returning Product to OutBack After receiving the RMA number, the customer must pack the Product(s) authorized for return, along with a copy of the original purchase invoice and warranty certificate, in the original Product shipping container(s) or packaging providing equivalent or reasonable protection. The RMA number must be written on the outside of the packaging where it is clearly visible.
Warranty Information NOTES: 182 900-0117-01-00 Rev C
Index A AC Drop .............................................................................95, 98 AC Drop (Aux Mode - INV) ..................................................92 AC Input Current Limit.........................................................83 AC Output (INV)......................................................................88 AC Voltage ........................................................................34–36 Calibration................................................................
Index Restart Mode...................................................................110 Charger Settings Battery Charging....Error! Not a valid bookmark in entry on page 89 Calibrate ...........................................................................110 Charger Hot Key........................................................56–59 Current Limits ................................................................... 83 Temperature Compensation .....................................
Index High Battery Transfer (HBX) ............................................ 124 Home Screens.........................................................................33 Backup.................................................................................36 Grid-Tied .............................................................................35 Meter Bars ..........................................................................33 Off Grid.................................................................
Index Meter Bars................................................................................ 33 Mounting Brackets .............................................................................. 15 No Brackets........................................................................ 16 Requirements ................................................................... 14 MPPT........................................................................................105 multi-drop network...........................
Index Ethernet Ports ...................................................................79 Firmware Version.............................................................76 Installer Information .......................................................80 Installer Settings...............................................................80 LCD Display........................................................................77 Save/Restore Configuration.........................................74 Sound................
North America: 5917 – 195th Street N.E., #7 Arlington, WA 98223 USA +1.360.435.
