User Manual For: Crystal Fire® Plus Direct Spark Ignition (DSI) System CAUTION ! • Important operating instructions included. • Read, understand, and follow these instructions for safe installation and operation. ! INSTALLER: Leave manual with the appliance. CONSUMER: Retain this manual for future reference. ! DANGER ! IF YOU SMELL GAS: • Shut off gas to the appliance. • Extinguish any open flame. • If odor continues, leave the area immediately.
DANGER: FLAMMABLE GAS UNDER PRESSURE. LEAKING LP-GAS MAY CAUSE A FIRE OR EXPLOSION IF IGNITED CAUSING SERIOUS BODILY INJURY OR DEATH. CONTACT LP GAS SUPPLIER FOR REPAIRS, OR DISPOSAL OF A CYLINDER OR UNUSED LP-GAS. WARNING: FOR OUTDOOR USE ONLY.* DO NOT USE OR STORE CYLINDER IN A BUILDING, GARAGE, OR ENCLOSED AREA. WARNING: Know the odor of LP-gas. If you hear, see, or smell leaking LP-gas, immediately get everyone away from the cylinder and call the Fire Department.
1 Additional Warnings ! This appliance is a Decorative Outdoor Gas Appliance for OUTDOOR USE ONLY and MUST NOT be used for cooking. Install the burner system in an enclosure on a flat and stable surface in an outdoor location such as a patio or deck. This location must be adjacent to the gas supply line or propane gas supply. DO NOT locate the appliance where it will get excessively wet or submerged in water.
TABLE OF CONTENTS 1. Appliance Information (DSI Burners) a. Appliance Certification b. Specifications 2. Getting Started (DSI Burners) 7 a. Included Items b. Tools and Supplies Required c. Inspect the Appliance and Components 3. Appliance Clearance Requirments (DSI Burners) a. Surrounding Clearances b. Enclosure Clearances for CFP Models with DSI c. Enclosure Clearances for BI Models with DSI 4. Enclosure Design Requirements (DSI Burners) a.
1 APPLIANCE INFORMATION (DSI BURNERS) A. APPLIANCE CERTIFICATION MODEL: ALL CRYSTAL FIRE® PLUS BURNERS & BURNER INSERTS WITH DIRECT SPARK IGNITION TESTING AGENCY: Underwriters Laboratories (UL LLC) TYPE: Decorative Gas-Fired Outdoor Fireplace. STANDARD: ANSI Z21.97-2017 / CSA 2.41-2017 Outdoor Decorative Gas Appliances The Crystal Fire® Plus burner series has been tested in accordance to ANSI Z21.97-2017 / CSA 2.
MODEL ORIFICE SIZE MAXIMUM INPUT RATE PROPANE NATURAL GAS PROPANE NATURAL GAS CFP20* BI16* CFP2424* #36 #17 70K BTU/hr. (20.5 kW) 77.5K BTU/hr. (22.7 kW) CFP1224* BI719* #36 #17 75K BTU/hr. (22.0 kW) 75K BTU/hr. (22.0 kW) CFP1242* BI737* .125” #5 100K BTU/hr. (29.3 kW) 100K BTU/hr. (29.3 kW) CFP1264 BI757 .125” #5 100K BTU/hr. (29.3 kW) 100K BTU/hr. (29.3 kW) CFP12120 BI7114 #36 (X2) #4 (X2) 140K BTU/hr. (41.0 kW) 140K BTU/hr. (41.0 kW) CFP30 BI28 .125” #5 101K BTU/hr.
2 GETTING STARTED (DSI BURNERS) A. INCLUDED ITEMS 1. Crystal Fire® Plus Burner 2. Direct Spark Ignition (DSI) System (Connected to burner) 2 9 3. Crystal Fire® Plus Instruction Manual 4. UL Rating Label (Attached to burner) 8 5. Power Adaptor 1 6. Standard DSI Control Panel 5 4 7. Emergency Stop Button and Control Panel (CFP-ESO-CP) 8. Glass Media (See table below for number of media bags) 6 7 3 9.
B. TOOLS AND SUPPLIES REQUIRED 1. Work Gloves 2. Safety Glasses 3. Utility Knife (for opening packaging) 2 4. (2X) Adjustable Wrenches 4 3 1 5. Corrosion-Free Leak Test Solution 6. Small Flat-Blade Screwdriver 7. Digital or Slack-Tube Manometer with ¼” ID Tube Attachment 6 8. GFCI Protected Outlet installed in accordance with local code. Use weather-proof cover. 5 8 7 The Outdoor GreatRoom Company™ has a recommended junction box assembly available.
APPLIANCE CLEARANCE REQUIREMENTS (DSI BURNERS) 3 A. SURROUNDING CLEARANCES ! WARNING ! ! FIRE RISK WARNING ! FOR OUTDOOR USE ONLY Follow all minimum clearance requirements. Failure to provide adequate clearance to combustible materials can result in property damage or loss of life. Appliance should be installed in an enclosure in a location that meets the following criteria: • Easy access to appliance control panel. • Easy access to gas connections for service and maintenance.
B. ENCLOSURE CLEARANCES FOR CFP MODELS WITH DSI ! WARNING ! Follow all minimum clearance requirements. Failure to provide adequate clearance to combustible materials can result in property damage or loss of life. A Required Clearances to Combustibles LINEAR MODELS A B C 4 in. 4 in. 12.5 in. CFP1224 B CFP1242 CFP1264 CFP12120 CFP1272 CFP1284 CFP1296 CFP12108 C A Required Clearances to Combustibles SQUARE MODELS A B C CFP2424 4 in. 4 in. 12.5 in.
C. ENCLOSURE CLEARANCES FOR BI MODELS WITH DSI ! WARNING ! Follow all minimum clearance requirements. Failure to provide adequate clearance to combustible materials can result in property damage or loss of life. Required Clearances to Combustibles A B LINEAR MODELS A B C 7 in. 7 in. 12.5 in. BI719 BI737 BI757 BI7114 BI766 BI778 BI790 BI7102 C Required Clearances to Combustibles A B ROUND MODELS A B C BI16 6.75 in. 6.75 in. 12.5 in. BI28 6 in. 6 in. 12.5 in.
4 ENCLOSURE DESIGN (DSI BURNERS) A. SELF-CONTAINED PROPANE CYLINDER INSTALLATIONS The Outdoor GreatRoom CompanyTM has vent blocks available for DIY landscape block projects as well as vent plates for other enclosures. See reference materials for more information. OPENINGS ARE SHOWN AS 5" X 2" RECTANGLES 5.00 MAXIMUM 5.00 MAXIMUM In addition to the ventilation requirements, it is recommended that a vapor barrier be used on the interior of the enclosure to limit condensation.
B. HARD-PIPED PROPANE INSTALLATIONS The Outdoor GreatRoom CompanyTM has vent blocks available for DIY landscape block projects as well as vent plates for other enclosures. See reference materials for more information. OPENINGS ARE SHOWN AS 5" X 2" RECTANGLES A readily accessible GFCI outlet should be installed within the enclosure to local electrical code. A weatherproof cover should be used.
B. HARD-PIPED NATURAL GAS CYLINDER INSTALLATIONS The Outdoor GreatRoom CompanyTM has vent blocks available for DIY landscape block projects as well as vent plates for other enclosures. See reference materials for more information. OPENINGS ARE SHOWN AS 5" X 2" RECTANGLES 5.00 MAXIMUM In addition to the ventilation requirements, it is recommended that a vapor barrier be used on the interior of the enclosure to limit condensation.
5 GAS SETUP AND INFORMATION (DSI BURNERS) ! WARNING: ! FIRE AND EXPLOSION RISK: VERIFY INLET PRESSURES • High pressure may cause an over-fire condition. • Low pressure may cause delayed ignition and explosion. • Minimum pressure must be verified when ALL household appliances are operating. AN APPLIANCE REGULATOR MUST BE INSTALLED UPSTREAM OF THE APPLIANCE FOR ALL PRESSURES ABOVE 14 IN. WC FOR LIQUID PROPANE AND ALL PRESSURES ABOVE 11 IN. WC FOR NATURAL GAS. A.
D. LEAK CHECK AND LINE PURGE Once the gas piping system is in place, all fittings and connections need to be checked for leaks. Use a commercially-available, non-corrosive leak check solution. Once leak test is complete, be sure to rinse off all remaining leak check solution from the gas piping systems. ! WARNING: CHECK FOR GAS LEAKS ! FIRE RISK EXPLOSION RISK ASPHYXIATION RISK • Check all fittings and connections. • Do not use an open flame.
6 BURNER INSTALLATION (DSI BURNERS) A. SELF-CONTAINED PROPANE CYLINDER INSTALLATIONS ! WARNING ! Installation and repair should be performed only by a qualified service technician. IMPORTANT Other media options apart from the supplied clear glass gems can be used in Crystal Fire® Plus burners, but they should be supplied by the Outdoor GreatRoom CompanyTM. This ensures that the proper amount of media is used and that the media is approved for use in gas appliances.
3. With burner sitting on top of enclosure, connect control switch to DSI system. The connector is keyed and will only connect one way. See Image 6.3. It may be necessary to prop up burner in one or more locations. 4. With burner in same position as in Step 3, connect power adaptor to DSI system. The connections will be labelled 3.3 VDC + and 3.3 VDC – on both the DSI system and power adaptor. If they are not connected properly, the unit will not operate. See Image 6.4. 5.
7. Turn control switch to ON position to verify presence of power and spark location. Look inside ignition wind guard for visible spark. See Image 6.7. After spark is confirmed, turn control switch back to OFF position. SPARK LOCATION 8. Ensure propane cylinder valve is closed. Hand-tighten propane regulator hose to propane cylinder. See Image 6.8. ON OFF REMOTE 9. Verify that control switch is in the OFF position.
B. HARD-PIPED PROPANE INSTALLATIONS ! WARNING ! Installation and repair should be performed only by a qualified service technician. 1. Secure supplied control panel to enclosure with suitable fasteners. See Image 6.11. If burner is being installed in an Outdoor GreatRoom Company™ fire table, the control panel and switch will already be installed. (Img. 6.11) If controls other than the standard control panel are being used, refer to 42511 Crystal Fire® Plus Supplemental Commercial Manual. 2.
4. With burner in same position as in Step 3, connect power adaptor to DSI system. The connections will be labelled 3.3 VDC + and 3.3 VDC – on both the DSI system and power adaptor. If they are not connected properly, the unit will not operate. See Image 6.14. 5. Using adjustable wrenches, tighten all connections shown in Image 6.15. This step serves as a final safety measure as all fittings come tightened from the factory. 6.
9. For units set up for propane with an attached regulator hose, it is necessary to remove the hose and flare adaptor. Connect main gas supply to ½” male flare fitting on INLET side of DSI system. See Image 6.18. The Outdoor GreatRoom Company™ offers whistle-free corrugated flex-lines for this connection in a variety of lengths. See Reference Materials for more information. 10. Verify that control switch is in the OFF position.
12. If no leaks are present in Step 10, a first lighting and final leak check can be performed. With main gas supply shut-off valve open, turn control switch to the ON position. The appliance will automatically spark and ignite. Verify no bubbles are present on the outlet side of the gas system. See Image 6.21. For qualified gas professionals, operating pressure can also be taken at this point.
C. HARD-PIPED NATURAL GAS INSTALLATIONS ! WARNING ! Installation and repair should be performed only by a qualified service technician. 1. Secure supplied control panel to enclosure with suitable fasteners. See Image 6.23. If burner is being installed in an Outdoor GreatRoom Company™ fire table, the control panel and switch will already be installed. (Img. 6.23) If controls other than the standard control panel are being used, refer to 42511 Crystal Fire® Plus Supplemental Commercial Manual. 2.
4. With burner in same position as in Step 3, connect power adaptor to DSI system. The connections will be labelled 3.3 VDC + and 3.3 VDC – on both the DSI system and power adaptor. If they are not connected properly, the unit will not operate. See Image 6.26. 5. Using adjustable wrenches, tighten all connections shown in Image 6.27. This step serves as a final safety measure as all fittings come tightened from the factory. 6.
9. Connect main gas supply to ½” male flare fitting on INLET side of DSIsystem. See Image 6.30. The OutdoorGreatRoom Company™ offers whistle-free corrugated flex-lines for this connection in a variety of lengths. See Reference Materials for more information. 10. Verify that control switch is in the OFF position. Apply commercially-available, non-corrosive leak check solution to all gas connection points. See Image 6.31.
12. If no leaks are present in Step 10, a first lighting and final leak check can be performed. With main gas supply shut-off valve open, turn control switch to the ON position. The appliance will automatically spark and ignite. Verify no bubbles are present on the outlet side of the gas system. See Image 6.33. For qualified gas professionals, operating pressure can also be taken at this point.
7 LIGHTING AND OPERATION (DSI BURNERS) ! WARNING ! FIRE OR EXPLOSION HAZARD If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. ON OFF REMOTE 1. Verify control switch is in OFF position. See Image 7.1. If operating on a self-contained propane cylinder, ensure cylinder valve is CLOSED. If operating on a hard-piped system, ensure main as supply shut-off valve and all other valves in gas system are OPEN. 2.
8 TROUBLESHOOTING (DSI BURNERS) SYMPTOM 1. 2. 3. Burner will not ignite POSSIBLE CAUSES A. Propane tank is empty. Replace propane tank with full tank or have propane tank filled and reattempt ignition. B. Gas supply individual shutoff valve is closed. Open individual shutoff valve on gas supply and reattempt ignition. C. Excessive media buildup around igniter. Ensure media placement instructions are followed so that media is not contacting ignition electrodes. D.
Burner is not operating on correct gas. Verify that appliance gas type and supply gas type are the same. Incorrect air shutter position Air shutter will come adjusted from the factory for the specific fuel type. Air shutter should be fully closed for natural gas and open ¼” (6 mm) for propane. Different thermal expansion rates of different components. Do nothing. This is a normal physical characteristic of metal components when they are heated.
9 TROUBLESHOOTING (DSI BURNERS) A. REGULAR MAINTENANCE TASKS If using a self-contained propane gas supply system with the supplied propane regulator hose assembly, the hose should be inspected for damage BEFORE EACH USE OF THE APPLIANCE. If damage to the hose is present, do not operate the unit and contact the dealer or location from which the product was purchased for a replacement propane regulator hose. ! WARNING ! Installation and repair should be performed only by a qualified service technician.
B. CLEANING THE APPLIANCE BURNER TRIM 1. Remove glass media and clean in basin of water mixed with dish soap. Allow to dry on a towel. BURNER SURFACE 2. Use compressed air to remove any debris from the burner surface. See Image 9.4. 3. Stainless steel burner trim can be cleaned and polished with commercially-available stainless steel cleaners and a polish such as BrassoTM. See Image 9.4. 32 www.outdoorrooms.com (Img. 9.
10 REFERENCE MATERIALS (DSI BURNERS) A. BATTERY PACK INSTALLATION AND OPERATION If ordered with a DSI burner, the optional battery pack (CF-DSI-BP) will be attached to the DSI mounting bracket and connected to the wiring harness. Proceed to Step 4. CLEAN HERE CLEAN HERE (Img. 10.1) 1. Thoroughly clean location highlighted on DSI mounting bracket with isopropyl alcohol. See Image 10.1. 2. Remove backing film from industrial hook-and-loop fastener on battery pack.
IMPORTANT B. REMOTE PAIRING AND OPERATION If ordered with a DSI burner, the optional remote control (CF-DSI-R) will be paired with the control system from the factory. 1. Turn control switch to the REMOTE position. See Image 10.5. 2. Install three (3) AAA batteries in the remote (CF-DSI-R). See Image 10.6. When DSI system is in REMOTE mode, it is constantly searching for an RF (radio frequency) signal from the remote. If using a battery pack, battery life will be impacted significantly.
B. REMOTE PAIRING AND OPERATION ! WARNING ! Pressure testing should be performed only by a qualified gas professional. 1. Close main gas supply shutoff valve. 2. Open DSI control box by rotating the locking tabs as shown. See Image 10.8. 3. Using a small flat-blade screwdriver, carefully unscrew INLET pressure tap on gas control valve. See Image 10.9. 4. Place a ¼” (6 mm) ID rubber tube over the pressure tap and connect to a manometer.
D. STANDARD WIRING DIAGRAM This wiring diagram depicts the standard configuration of the Direct Spark Ignition system. For wiring diagrams of additional configurations, refer to 42511 Crystal Fire® Plus Supplemental Commercial Manual. SENSOR/IGNITER STANDARD CONTROL SWITCH 3.3 VDC+ 110-120VAC 3.3 VDC- SUPPLY FROM GFCI RECEPTACLE CONTROL MODULE GAS CONTROL VALVE 36 www.outdoorrooms.
E. SERVICE PARTS LIST 5 10 9 8 3 7 6 1 2 4 # Part Description 1 Direct Spark Ignition System Control Module OGR-6KR-NT Part Number 2 Direct Spark Ignition System CF-DSI-ELECTRODE 3 Direct Spark Ignition Wiring Harness (Control Switch and Module Wiring) CF-DSI-WH 4 Power Adaptor for Direct Spark Ignition System OGR-3V-ADP 5 Wind Guard for Direct Spark Ignition System 70010 6 ½” Female Flare X 3/8” Male Flare Adaptor 050-F-FL-0375-M-FL 7 20 lb.
F.
G. DIMENSIONAL INFORMATION All Dimensions are in Inches 19.38 15.87 14.87 CFP20 BI16 28.00 25.32 28.00 25.32 32.00 30.00 15.30 GAS OUTLET: MBED TO BURNER 1.97 MANUFACTURER 10.15 1.20 15.87 14.87 21.06 4.74 4.74 1.97 GAS INLET: 1/2 IN. MALE FLARE ON 3/8 IN. NPT PIPE 9.36 REV ECR DATE A B 152 CFP30 DESCRIPTION 07/24/19 INITIAL 08/18/20 CHANGE FINISH FROM MIRROR POLISH TO #4 BRUSH UNLESS OTHERWISE SPECIFIED DRAWN BY CB TOLERANCES: DECIMALS: ANGLES: X.X .06 X.X 1 X.XX .03 X.XXX .
24 All Dimensions are in Inches 19.63 17.24 7.42 5.04 7.42 11.56 23.68 13.50 25.63 19.63 BI719 CFP1224 9.73 42.52 36.52 40.58 4.28 4 34.00 4.18 5.96 OUTLET: .55 D TO BURNER UFACTURER REV ECR DATE 3.79 A B C 08/18/20 UNLESS OTHERWISE SPECIFIED 3.77 SHIFTED ENTIRE DSI OVER TO BE UNDERNEATH ELECTRODE CHANGE FINISH FROM MIRROR POLISH TO #4 BRUSH DECIMALS: ANGLES: X.X .06 X.X 1 X.XX .03 X.XXX .
All Dimensions are in Inches 72.00 66.00 70.06 63.75 7.42 66.00 5.17 11.56 CFP1272 7.42 BI766 13.50 3.05 12.48 S INLET: E FLARE TM PIPE 9.75 1.24 84.00 82.06 78.00 75.75 GAS OUTLET: PLUMBED TO BURNER 4.40 BY MANUFACTURER 4.07 1.24 1.24 1.24 6.07 6.02 7.42 REV ECR DATE DESCRIPTION UNLESS OTHERWISE SPECIFIED DECIMALS: ANGLES: X.X .06 X.X 1 X.XX .03 X.XXX .015 17.98 DRAWN BY GG TOLERANCES: MATERIAL/THICKNESS 7/25/19 #4 BRUSH / GRAIN IN LONG DIRECTION PART NUMBER 7.
All Dimensions are in Inches 108.00 102.00 99.75 106.06 7.42 CFP12108 102.00 5.17 BI7102 11.56 7.42 13.50 3.05 14.26 12.48 9.75 1.24 GAS OUTLET: PLUMBED TO BURNER BY MANUFACTURER 4.07 GAS INLET: 1/2" MALE FLARE ON 3/8" NPTM PIPE 1.24 1.24 4.40 120.00 1.24 4.33 6.07 DESCRIPTION UNLESS OTHERWISE SPECIFIED DRAWN BY DECIMALS: ANGLES: X.X .06 X.X 1 X.XX .03 X.XXX .015 7/24/19 FINISH #4 BRUSH / GRAIN IN LONG DIRECTION THE OUTDOOR GREATROOM COMPANY 304 STAINLESS STEEL / 20 GA.
11 WARRANTY INFORMATION The Outdoor GreatRoom CompanyTM extends the following warranty for Outdoor GreatRoom outdoor products used in the United States of America or Canada. Dealers and employees of The Outdoor GreatRoom CompanyTM have no authority to make any warranty or authorize any remedies in addition to or inconsistent with the terms of this warranty. This warranty gives you specific legal rights. You may also have other rights that vary from state to state.
PRODUCT CATEGORY WARRANTY INFORMATION Limited lifetime warranty on all stainless steel burners installed in a residential setting, and 5 years on all stainless steel burners installed in a commercial setting.
42519 REV D DSI : 03-16-2021 www.outdoorrooms.
