Instructions / Assembly

ManualsBrandsOutdoor Living Today ManualsStorage & Organization2 ft. x 4 ft. Cedar Garden Chalet

Outdoor Living Today www.outdoorlivingtoday.com sales@outdoorlivingtoday.com

Thank you for purchasing a 4x2

Garden Chalet. Please take the time

to identify all the parts prior to

assembly.

Please use Safety Eyewear and Gloves

while assembling. Be sure to read and

follow all operating instructions for any

tools used during assembly.

Remember - NO SAW CUTTING IS

REQUIRED!

Safety Points and Other Considerations

Our products are built for use based on

proper installation and normal residential

use, on level ground.

Please follow the instruction manual when

building your Garden Chalet and retain the

manual for future maintenance purposes.

Some of the safety and usage measures

you may wish to consider include:

-If the product is elevated, any structural

and building code requirements are solely

the customer's responsibility, and should

be abided by.

-In high or gusty wind conditions it is

advisable to keep the structure securely

grounded.

-Have a regular maintenance plan to ensure

screws, doors, roof and parts are tight.

Garden Chalet 4X2 - Bevel

Assembly Manual

Page 1

Revision #14

Feb 11th, 2015

In the event of a missing or broken piece, simply call the Outdoor Living Today

Customer Support Line @ 1-888-658-1658 within 30 days of the delivery of your

purchase. It is our commitment to you to courier replacement parts, free of charge,

within 10 business days of this notification. Replacement parts will not be

provided free of charge after the 30 day grace period.

4x2 Garden Chalet Dimensions:

A: Outside Height (Rear) = 73”

B: Outside Height (Front) = 68”

C: Outside Width = 49 1/4”

D: Outside Depth = 22 1/2”

E: Door Width = 40"

F: Door Height = 61 3/8"

G: Inside Height (Rear) = 65 1/8”

H: Inside Height (Front) = 62”

I: Inside Width = 44”

J: Inside Depth = 18 1/2”

Summary of content (19 pages)

PAGE 1
Revision #14 Feb 11th, 2015 Garden Chalet 4X2 - Bevel Assembly Manual Thank you for purchasing a 4x2 Garden Chalet. Please take the time to identify all the parts prior to assembly. Please use Safety Eyewear and Gloves while assembling. Be sure to read and follow all operating instructions for any tools used during assembly. Remember - NO SAW CUTTING IS REQUIRED! Safety Points and Other Considerations Our products are built for use based on proper installation and normal residential use, on level ground.
PAGE 2
Exploded View and Parts List for 4’x2’ Garden Chalet - BEVEL 4N 4H 3C 4G 4I 2D 3 4D 3A BB & UU 3D 3B 2F 2I X 2B 4M 2G 4F 2B W 4E 4K 2H 4J 4B 1 2C 4O Parts List 2E 4A 4C 4L 1A U Floor Section Trim Section 1 1A 4A 2 - Front Corner Door Trims - 1/2” x 2 1/2” x 65 1/4” 4B 2 - Doors - 20 1/4” x 61 3/8” 4C 1 - Door Flange - 1/2” x 2 1/2” x 61 3/8” 4D 2 - Side Facia Trims - 1/2” x 2 1/2” x 21 3/4” - angle cut ends 4E 2 - Side / Front Corner Trim - 1/2” x 2 1/2” x 61” - angle cut end 4
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4x2 GARDEN CHALET - BEVEL Hardware Kit (Provided) Note: screws and nails shown actual size. J 3/4” 2 1/2” Black Headed Screw C K 1 1/2” Finishing H 2” Black Headed Screw 7/8” 2” D 1 1/2” E 1 1/4” M Shingle FF Black Headed Bolt with Silver Nut and Washer 1” F DD G 3/4” Square Drive Bit Silver (U) Tee Hinge x 4 pcs. (X) Door Handle x 2 pcs.
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You can find the Square Drive Bit (DD) for the screws in the Hardware Kit Bag. 1. Flip Floor (1) over on a level surface. Locate Legs (1A) and position in each corner tight to floor and framing and attach with 2 - 2 1/2” Screws (C). Complete all leg attachments. Level floor before proceeding to Step 2. You can find the Square Drive Bit (DD) for the screws in the Hardware Kit Bag. Left/Right Angled Side Walls. Rear Walls. Bottom Plates for Walls. Parts 2C & 2E. Length will vary to fit wall correctly. 2.
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Fr on t Rea r Bottom of wall siding will sit flush with outside of floor. Optional - Caulking seams will help prevent moisture from entering at seam. Caulking not included in kit. At rear, a gap will exist. Fro nt Wall framing flush with Floor Frame at front. 4. Locate Left Angled Side Wall (2A). Position on floor as illustrated above. Have helper hold wall while wall is screwed down to floor with 2 - 2 1/2” Screws (C) Important - confirm alignment before attaching.
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Re ar W al l Rear wall siding flush with floor at back. 6. With side and rear walls correctly positioned, attach together at top, middle and bottom of vertical wall frames with 3 - 2 1/2” Screws (C). Wall framing even. 2 - 2 1/2” screws. 7. Have helper hold wall in place while screwing down to floor with 2 - 2 1/2” Screws (C) Important - Confirm alignment before attaching. Position 2nd Rear Wall (2D) on floor as per Step 5 & 6.
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2 - 2 1/2” Screws. 9. With Right Angled Side Wall correctly aligned to floor and rear wall framing, attach rear and side walls together at top, middle and bottom of vertical wall frames with 3 - 2 1/2” Screws (C). Screw wall plate to floor with 2 - 2 1/2” Screws (C) when correctly aligned. Optional - Caulking seams where wall and floor meet will help prevent moisture from entering at seam. Caulking not included in kit. Caulking Aligned flush at front and top.
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1 - 2 1/2” Screw. 11. Side walls are pre-drilled at top front. Before attaching header to side walls, have your helper hold header and wall steady. Secure with 2 - 2 1/2” Screws (C) per side. Do or He ade r Vert. Shelf Support 20 1/2” Drill Pilot Hole to prevent Splitting. 19” 12. Shelving may be mounted on left or right side of Chalet. This manual illustrates the shelving being Shelf Support (2H). Vert. Shelf Suppor t mounted on the left side.
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14. Secure shelf to shelf supports with 4 - 1 1/2” Finishing Nails (K) 15. Complete positioning and attachment of second shelf as per Step 13 - 14. Align Roof Panel so thick end of Shingle (butt end) is facing front. 3D Extra shingles are included. 3C 3B 3A 3D 3 3C 3A 3B 16. Lay Roof Panel (3) on flat level ground. Note, overhanging Outside Shingles have been removed to avoid shipping damage and will need to be installed now. Locate 3A ,3B, 3C & 3D Shingles.
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Secure with 3 - 7/8” Shingle Nails 3A 3A Flush with other Roof shingles. 3B e 5” wid Thick Align 3A Shingle tight against roof shingle. End 17. Position and attach 3A Shingle (5” wide) on Roof Panel with 3 - 7/8” Shingle Nails (M). See above for details. Secure with 3 - 7/8” Shingle Nails gle ow 3C e 5” de wid in Sh R nd 2 i ”w 6 3B nd E ick Th 18. Place and attach 3B Shingle (6” wide) directly on top of Shingle 3A. Shingle 3B will slide under 2nd row shingle.
PAGE 11
He Recessed 1/8” back from Header. ade r 20. Carefully lift and place completed Shingle Roof Panel (3) on wall framing and door header. At the front, recess the plywood sheathing of the roof slightly back 1/8”. 21. Align plywood sheathing of the roof evenly from side to side as illustrated above. Angle 2 1/2” Screws from header into plywood roof sheathing. 2” screws from plate into plywood roof sheathing. 22. From inside the chalet, secure roof to wall framing and door header.
PAGE 12
Front Corner Door Trims (4A) Tight under shingles. 1/8” offset from framing. Note: All Trim and Skirting pieces are graded best face rough. This means the rough side will be exposed when completing these sections. 1/2” overlap past siding butt. 23. Locate Front Corner Door Trims (4A) 1/2” x 2 1/2” x 65 1/4”- 2 pcs. Position tight underneath roof shingles and against side wall framing. Align trim so there is 1/8” offset on wall framing.
PAGE 13
1 1/2” Bolt with Black Top. 3/4” Black Screws. Left door complete with hinges attached. Pre-Drilled. Silver Nut with Washer. 24. Locate Black “Tee” Hinges (U). Attach hinges to horizontal door trim using 1 - 1 1/2” Bolt with Black Head (FF). Note - Door is pre-drilled for bolt. Tighten Silver Nut using wrench. Finish hinge by securing with 2 - 3/4” Black Screws (J). Drill small pilot holes first to prevent wood from splitting. Complete both doors. (4 hinges).
PAGE 14
1 - 2” Black Screw initially. Gap between doors will be covered by door flange (4C). Complete with 2 additional 2” Black Screws per hinge when doors are positioned correctly. 26. Position Right Side Door as per Steps 24 - 25. Once again, use only 1 - 2” Black Screw (H) per hinge initially to secure door to vertical door frame trim. Open and close both doors to confirm proper door closing. Re-adjust door screws if necessary.
PAGE 15
Note: All Trim and Skirting pieces are graded best face rough. Tight against door trims. 3 - 1 1/2” Finishing Nails. 28. Locate and position Side Facia Trims (4D) - 1/2” x 2 1/2” x 21 3/4” (angle cut both ends) tight underneath roof and against front corner door trims. Secure with 3 - 1 1/2” Finishing Nails (K). Important - there are left/right side facia trims. Remember the rough side of the trim faces out and should be used as the best face. Complete both sides. Tight. 29.
PAGE 16
Bevel siding Filler Trim is positioned with the thick butt to the top. 31. Locate Upper Rear Horizontal Filler Trim (4G) - 1/2” x 2 1/2” x 45 1/2” (Bevel - thick and thin top/bottom). Position tight underneath roof shingles in the rear with thick butt facing up and evenly spaced from side-to-side. Attach with 6 - 1 1/2” Finishing Nails (K). Rear Hoz. Trim sits on against filler. 32. Locate Upper Rear Horizontal Trim (4H) - 1/2” x 2 1/2” x 45 1/2”.
PAGE 17
Side Skirting (4J). Rear Skirting (4K). 34. Locate Bottom Side Skirting (4J) - 1/2” x 2 1/2” x 21 1/8” and Bottom Rear Skirting (4K) 1/2” x 2 1/2” x 45 1/4” pieces. Starting with the sides, position tight to corner door trim and flush underneath corner trims. Secure with 3 - 1 1/2” Finishing Nails (K). Complete both sides. Rea r Sk Front irtin g g Skirtin 35. Position rear skirting piece between side skirtings and underneath rear and center trims. Secure with 6 - 1 1/2” Finishing Nails (K).
PAGE 18
Roof Ridge Cap (4N). 37. Center Roof Ridge Cap (4N) from side to side on the rear roof shingles. Overhang the ridge cap slightly off the back of the shingles. Secure with 4 - 2” Screws (D). Be sure to screw through the ridge cap and into rear wall framing. Drill pilot holes in ridge cap to prevent wood from splitting. 38. Attach Lower Door Stop (4O) - 3/4” x 1 1/2” x 8” to floor with 2 - 1 1/4” screws (E). To align correctly, close doors in best close door position. Mark and attach.
PAGE 19
Important: Drill shallow pilot holes to prevent splitting. 40. Attach Door Handles (X). Handles are positioned on top section of each door and mounted with 4 - 3/4” Black Screws (J) per handle. Attach Black Barrel Bolt (W) as illustrated above with 6 - 3/4” Black Screws (J). Note how female part of barrel bolt is positioned higher than male. Do a dry run first to position barrel bolt correctly. Important - drill pilot holes with 1/8” drill bit prior to securing with screws to prevent wood splitting.