EN Operating Instructions & Parts Manual 1” x 42” Belt / 8” Disc Sander Model 9681062 9642804.
PLEASE READ AND SAVE THESE INSTRUCTIONS. READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE OR MAINTAIN THE PRODUCT DESCRIBED. PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE! RETAIN INSTRUCTIONS FOR FUTURE REFERENCE. PLEASE REFER TO BACK COVER FOR INFORMATION REGARDING PALMGREN'S WARRANTY AND OTHER IMPORTANT INFORMATION. Model #: ____________________ Serial #: ____________________ Purch.
Inspect • After unpacking the unit, carefully inspect for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Shipping damage claims must be filed with the carrier. Save this manual Structural requirements Make sure all supporting structures and load attaching devices are strong enough to hold your intended loads. If in doubt, consult a qualified structural engineer.
GETTING STARTED SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION • Do not set up or use the Belt / Disc Sander in dangerous environments. Do not set up or use the Belt / Disc Sander in damp or wet locations. Do not expose this machine to rain. • Completely disconnect this machine from its power source when changing an abrasive disc or belt. • Make sure your work area is properly lighted. • Use the right tool for the job. Do not force a tool or attachment to do a job for which it was not designed.
. Do not abuse the cord. Never pull on a cord to unplug it from an outlet. Keep the cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock. Extension cord length Wire Size A.W.G. Up to 25 ft 16 25 to 100 ft 14 NOTE: Using extension cords over 100 ft long is not recommended. SPECIFICATIONS Model 9681062 - 8” Disc / 1” 42” Belt Sander 1/3 HP, 120V, 60Hz, 5.
GETTING STARTED MODEL 9681062 BELT / DISC SANDER FUNCTIONAL PARTS B. R. S. SAFETY / SPECIFICATIONS A. T. I. J. G. J. C. L. D. ASSEMBLY / INSTALLATION E. F. K. L. P. N. K. Sanding Disc Table Lock Handle P. Sanding Belt Dust Port L. Sanding Disc Dust Port R. Sanding Belt Safety Cover A. Sanding Belt 1”x42” F ON/OFF Safety Switch B. Sanding Belt Tracking Knob G. Motor V-Belt Safety Cover C. Sanding Belt Table H. Sanding Disc 8” PSA D. Sanding Belt Table Lock Handle I.
GETTING STARTED ASSEMBLING THE COMPONENTS The sander must no be plugged in and the power switch must be completely off until the assembly process has been correctly completed. Required tools You will see numerical references to parts in the assembly steps. These numbers refer to the exploded view of the tool shown on page 17. SAFETY / SPECIFICATIONS The only tool needed for assembly that is not supplied is a #2 philips screwdriver. Figure 3 Assemble the frame to the base 1.
GETTING STARTED SAFETY / SPECIFICATIONS Figure 8 Figure 6 12. The inside metal Safety Plate (#39) fits between the motor and the Belt Cover (#37). 13. Position the metal plate inside of the belt guard. The bent tabs will keep it in place, then secure it with the long M4 Phillips head Screw (#36) and hex Nut (#40) as shown above in figure 6. 19. The Dust Port has a 1-3/4” internal diameter, and 2” outer diameter for use with a 2” flex hose to your dust collector.
locking adjustable handle through the bracket’s slot and into the threaded hole of the sanding frame as shown in figure 13. The table will tilt from 45° to 90°. NOTE: See page 12 for additional information on adjusting the sanding tables. GETTING STARTED NOTE: It is easier to thread the bolt part of the handle on first, then attach the handle to it using the spring loaded Allen head cap screw provided.
GETTING STARTED SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION 3. There are two options for mounting the sander to the workbench: - Use the two extra holes in the base (located by the front right foot, and rear left foot when looking at the sanding belt table); - Use the four holes that are securing the rubber feet. The bolts will have to be removed and replaced with other fasteners to go through the sander’s base and feet. See figure 15 on the previous page for illustrations of each method. 4.
Belt sanding Dusty work environments may be hazardous to your health. Always wear a OSHA/NIOSH approved, properly fitting face mask or respirator. Platen Platen adjustment hex screw Always wear safety glasses complying with U.S. ANSI Z87.1 before beginning any sanding operation. Always ensure the sander is turned off and unplugged prior to attempting any assembly, installation or changing of parts and accessories.
Adjusting the sanding belt tracking Sanding belt direction ASSEMBLY / INSTALLATION 7. Replace the sanding table and handle that were removed in step 2. Always ensure the sander is turned off and unplugged prior to making any adjustments to the machine. Figure 16 3. Press down on the tracking adjustment knob shown in figure 18 to compress the spring tension, and then be able to slide the sanding belt off the three pulleys. 4.
GETTING STARTED To get the full range of table angling, handle must be very loose, so that it slides along the slot in the table bracket. The table can then be moved back to get maximum angles. metal sanding disc plate, table assembly and lower disc guard removed. 1. Loosen the table-locking Handle (#25). 2. Position the table back to the platen so there is about 1/16” space between it and the belt. SAFETY / SPECIFICATIONS Figure 22 ASSEMBLY / INSTALLATION Figure 21 3.
Miter gauge adjustments Always ensure the sander is turned off and unplugged prior to making any adjustments to the miter gauge. Lock knob SAFETY / SPECIFICATIONS GETTING STARTED OPERATION – CONTINUED MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION Figure 25 A Miter Gauge is supplied with your sander, and can be used on the disc or belt tables, which have slots in their design to fit the miter gauge’s bar.
GETTING STARTED TROUBLESHOOTING GUIDE 1. Reduce the load on the motor. 2. Inspect connections on motor for loose or shorted terminals or worn insulation. 3. Correct low voltage conditions (for example: improper extension cord length and/or wire gauge). 4. Install CORRECT fuses or circuit breakers or plug tool into an appropriate circuit, matched to an appropriate fuse or breaker. 5. Replace motor capacitor. 6. Decrease belt tension. Machine slows down when operating. 1. Feed rate is too great. 2.
19 36 18 24 23 37 14 16 20 40 35 15 39 34 33 17 14 21 22 38 14 32 TROUBLESHOOTING 3 86 6 2 4 42 41 53 47 5 54 87 85 14 13 43 41 84 3 4 50 2 7 44 49 45 41 59 58 8 9 46 55 90 10 12 11 9 63 71 68 64 65 70 62 66 61 89 88 52 89 60 ASSEMBLY / INSTALLATION 7 73 48 3 2 67 69 48 72 76 83 82 72 81 SAFETY / SPECIFICATIONS Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in
Ref. No. Description 8 9 Hex Nut M8 Flat Washer M8 * * 4 10 10 11 12 13 14 15 16 17 18 19 Foot Standard Spring Washer M8 Hexagon Bolt M8X20 Cord Clip Philips Screw M4X10 Sanding Disc Bracket Angle Scale Pointer Flat Washer M6 Philips Screw M6X15 Dust Collector Port 9642751.01 * * 9642752.01 * 9642753.01 9642754.01 * * 9642755.
Capacitor ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED WIRING DIAGRAM - MODEL 9681062 BELT / DISC SANDER Black White Green Main Switch Black White Plug MAINTENANCE Always ensure the sander is turned off and unplugged prior to making any adjustments or maintenance to the machine. Lubrication of the bearings is not necessary, as they are sealed and pre-lubricated for life. Just replace a bearing if failure occurs. Do not use compressed air near bearings.
GETTING STARTED NOTES SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR 19
PALMGREN WARRANTY C.H. Hanson / Palmgren warrants their products to be free of defects in material or workmanship. This warranty does not cover defects due directly or indirectly to misuse, abuse, normal wear and tear, failure to properly maintain the product, heated, ground or otherwise altered, or used for a purpose other than that for which is was intended. The warranty does not cover expendable and/or wear part (i.e.
