EN Operating Instructions & Parts Manual Disc Sander with Stand Models 9681314, 9681315, 9681316 and 9681317 9642684.
PLEASE READ AND SAVE THESE INSTRUCTIONS. READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE OR MAINTAIN THE PRODUCT DESCRIBED. PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE! RETAIN INSTRUCTIONS FOR FUTURE REFERENCE. PLEASE REFER TO BACK COVER FOR INFORMATION REGARDING DAYTON’S WARRANTY AND OTHER IMPORTANT INFORMATION. Model #: ____________________ Serial #: ____________________ Purch.
Save this manual Structural requirements Make sure all supporting structures and load attaching devices are strong enough to hold your intended loads. If in doubt, consult a qualified structural engineer. Electrical requirements UNPACKING When unpacking, check to make sure all parts listed below are included. If any parts are missing or broken, please contact your local retailer. Never use highly volatile solvents. Avoid getting cleaning solution on paint as it may tend to deteriorate these finishes.
GETTING STARTED SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION three wires of the extension cord should be of the proper gauge. • Keep visitors at a safe distance from work area. • Keep children out of the workplace. Make your workshop childproof. Use padlocks, master switches or remove switch keys to prevent any unintentional use of your power tools. TROUBLESHOOTING Never operate the machine without the disc guards in place.
Make sure the tool is off before plugging it into a power source to prevent accidental starts. Do not permit fingers to touch the terminals of plug when installing or removing from outlet. • • Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system. Before plugging in the tool, be certain the outlet voltage supplied is within the voltage marked on the nameplate.
OPERATION Lifting and setting up the machine Dusty work environments may be hazardous to your health. Always wear a OSHA/NIOSH approved, properly fitting face mask or respirator. Shown below are the dimensions for the disc sanding machines. You can use the information below to place your machine into its final position. Also, allow extra space around the machine for the handing larger workpieces and dust extraction connections.
GETTING STARTED Table parallel alignment to disc v C D 1. Loosen the four bolts under the miter brackets enough so the table can move. 2. Align the table so the gap between the disc and table is consistently 1/16” or less from front to back. 3. Tighten the four bolts making sure the table does not move during the process. Setting the miter bracket to a 90º right angle 3. Remove the sanding disc from the flywheel disc.
GETTING STARTED SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR 3. Turn the pointer from the middle OFF position to the left FOR position, and the disc will spin in the counter-clockwise motion. 4. The right REV position will rotate the disc in the clockwise direction. F 5. To stop the machine, turn the pointer back the middle OFF position, or push the emergency stop button with either your hand or knee.
GETTING STARTED TROUBLESHOOTING GUIDE Confirm disc sander is connected to power and source appropriate for the machine. Blown fuse or tripped circuit breaker Replace blown fuse; reset circuit breaker. Cord damaged. Replace damaged cord. Extension cord too light or too long. Replace extension cord with one of adequate size for its length. Building fuse blows or circuit breaker trips. Confirm the building’s circuitry is large enough to accommodate the disc sander.
MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION 10 Reversing Switch Motor wire outlet SAFETY / SPECIFICATIONS Power cord outlet ASSEMBLY / INSTALLATION Pressure Switch GETTING STARTED WIRING DIAGRAM - MODEL 9681314 - 16” DISC SANDER
GETTING STARTED WIRING DIAGRAM - MODEL 9681315 - 20” DISC SANDER SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR 11
MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED WIRING DIAGRAM - MODEL 9681316 - 20” DISC SANDER 12
GETTING STARTED NOTES SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR 13
TROUBLESHOOTING OPERATION For Repair Parts, call 1-800-827-3398 MAINTENANCE / REPAIR SAFETY / SPECIFICATIONS Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list ASSEMBLY / INSTALLATION GETTING STARTED REPAIR PARTS ILLUSTRATION FOR MODEL 9681314 - 16” DISC SANDER 14
Ref. No. Description 1 1 * 4 9642602.01 9642603.01 9642604.01 9642605.01 * N/A * 9642606.01 9642607.01 9642608.01 1 1 1 1 1 1 1 1 2 2 9642653.01 * * 9642609.01 9642610.01 * * 9642611.01 9642612.01 9642613.01 * 9642614.01 * * 9642615.01 9642616.01 9642617.01 * * 9642619.01 * * * 9642620.01 * 9642621.01 * * * 9642622.01 2 3 19 3 1 4 8 1 1 2 2 1 3 2 1 1 1 1 1 1 2 4 2 1 3 1 1 1 2 2 (*) Standard hardware item available locally 52 53 54 55 56 57 58 59 60 60.1 60.2 60.
TROUBLESHOOTING OPERATION For Repair Parts, call 1-800-827-3398 MAINTENANCE / REPAIR SAFETY / SPECIFICATIONS Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list ASSEMBLY / INSTALLATION GETTING STARTED REPAIR PARTS ILLUSTRATION FOR MODELS 9681315, 9681316 AND 9681317 20” DISC SANDERS 16
Ref. No. Description 1 1 2 3 4 5 6 10 11 12 13 14 15 16 17 18 19 20 21 9642642.01 1 9642641.01 1 9642685.01 1 * * * 9642643.01 * 4 7 4 1 10 9642644.01 9642645.01 * 1 1 4 9642602.01 9642603.01 9642604.01 9642605.01 * N/A * 9642606.01 9642607.01 9642608.01 9642653.01 1 1 1 1 1 1 1 1 2 2 2 19 3 1 4 8 1 1 2 2 1 3 2 1 1 1 1 1 39 40 41 42 43 44 Table Cap Screw (M8 x 1.25P x 30L ) Spring Washer (M8) Cap Screw (M8 x 1.25P x 35L) Trunnion Bracket, left Cap Screw (M5 x 0.8P x 8L ) 9642663.
GETTING STARTED MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS REPAIR PARTS ILLUSTRATION FOR MITER GAUGE, MODELS 9681314, 9681315 AND 9681316 - DISC SANDERS For Repair Parts, call 1-800-827-3398 18 Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list
Ref. No. Description Miter Gauge Assembly Handle Miter Gauge Round Head Screw (3/16"-24 UNC x 5/16"L ) 9642639.01 N/A N/A N/A Qty. 1 1 1 1 Ref. No. Description 1.4 1.5 1.6 1.7 1.8 Flat Washer (95.1 x 12 x 1.0t ) Pointer Bar Washer Phillips Screw (1/4"-20 UNC x 5/16"L ) Part No. Qty. N/A N/A N/A N/A N/A 1 1 1 1 1 SAFETY / SPECIFICATIONS 1 1.1 1.2 1.3 Part No.
PALMGREN WARRANTY C.H. Hanson / Palmgren warrants their products to be free of defects in material or workmanship. This warranty does not cover defects due directly or indirectly to misuse, abuse, normal wear and tear, failure to properly maintain the product, heated, ground or otherwise altered, or used for a purpose other than that for which is was intended. The warranty does not cover expendable and/or wear part (i.e.
