9683124_oipm_En011_9643312.01 03/21/18 Page 1 Operating Instructions & Parts Manual Model 9683124 10˝ Bench Top Band Saw 9643312.
NORSE Operating Manual & Parts List Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! retain instructions for future reference. ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR 9683124 Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
9683124_oipm_En011_9643312.01 03/21/18 Page 3 GETTING STARTED Structural Requirements Make sure all supporting structures and load attaching devices are strong enough to hold your intended loads. If in doubt, consult a qualified structural engineer. The power supply to the Band Saw needs to be 120 volt/ 3.4 amp, single phase, 60 Hz. The standard allowable voltage variation is plus or minus 10%. Tools Needed: Standard mechanic’s hand tool set.
OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED 9683124_oipm_En011_9643312.01 03/21/18 Page 4 NORSE Operating Manual & Parts List SAFETY RULES (CONTINUED) • • TROUBLESHOOTING Be alert and think clearly. Never operate power tools when tired, intoxicated or when taking medications that cause drowsiness. Prepare Work Area for Job • • • • • • • Keep work area clean. Cluttered work areas invite accidents. Do not use power tools in dangerous environments.
9683124_oipm_En011_9643312.01 03/21/18 Page 5 9683124 ASSEMBLY Setting Table Square to Saw Blade Refer to Figures 2 and 3. Refer to Figures 4, 5, 6 and 8. Do not attempt assembly if parts are missing. Use this manual to order repair parts. To avoid injury, do not attempt to run or use this machine until all parts are assembled and working properly. 1. Using a wrench, release the hex nut on the bolt (see Figure 2). Place the wrench on the hex bolt and adjust until the table is square to the saw blade.
ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED 9683124_oipm_En011_9643312.01 03/21/18 Page 6 NORSE Operating Manual & Parts List 9683124 ASSEMBLY (CONTINUED) Guide Post Adjusting and Lock Knob Install Rip Fence Refer to Figure 5. • Lay the rip fence onto the guide rail. Adjust the rip fence parallel to the saw blade. Tighten rip fence handle by pressing downward. Blade Tracking Knob Upper Trunnion Lower Trunnion Dust Port Figure 8 - Know your band saw.
9683124_oipm_En011_9643312.01 03/21/18 Page 7 9683124 INSTALLATION (CONTINUED) Extension Cords • Properly Grounded Outlet • Grounding Prong 3-Prong Plug • • Do not remove or alter grounding prong in any manner. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electrical shock. Do not permit fingers to touch the terminals of plug when installing or removing from outlet.
ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED 9683124_oipm_En011_9643312.01 03/21/18 Page 8 NORSE Operating Manual & Parts List OPERATION (CONTINUED) • • • • • Always hold material firmly and feed it into the blade at a moderate speed. Always turn off the machine if the material is to be backed out of an uncompleted cut. Make sure that the blade tension and blade tracking are properly adjusted. Make “relief” cuts before cutting long curves.
683124_oipm_En011_9643312.01 03/21/18 Page 9 9683124 OPERATION (CONTINUED) 5. Loosen the thrust bearing's lock screw. Tracking the Saw Blade Refer to Figure 13. Set the tracking of the saw blade before setting the blade guides. Guide Post Lock Knob Tracking Lock Knob 7. Tighten the thrust bearing lock screw. Thrust Bearing Tracking Knob Figure 13 - Set tracking of saw blade. 2. The saw blade should run in the center of the band saw wheels. 3.
GETTING STARTED 3. Adjust position of lower blade guide until band saw blade is centered between the guide bearings. MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION NORSE Operating Manual & Parts List SAFETY / SPECIFICATIONS 9683124_oipm_En011_9643312.01 03/21/18 Page 10 9683124 OPERATION (CONTINUED) Basic Alignment Refer to Figures 16 and 18. 1 Guide Bearings Open the lower housing door. 2. Loosen lower blade guide fixing-screw with an open jaw wrench. 4.
9683124_oipm_En011_9643312.01 03/21/18 Page 11 OPERATION (CONTINUED) NOTE: Do not adjust the fence handle such that excessive pressure is exerted during operation - this may lead to deformation of the end clamp at the rear of the rip fence. Set the fence handle to apply just enough pressure to secure fence position during cutting • • Blades vary depending on type of material, size of workpiece and type of cut that is being performed.
GETTING STARTED • MAINTENANCE Steps required to keep the saw in optimum operating condition have been described under “Operating Instructions.” The Safety Precautions should be performed before operation. For proper maintenance: • • • Lubricate the unpainted surfaces with a light application of medium consistency machine oil to prevent corrosion after cleaning. Replace dull blades and blades from which teeth have been stripped. A clean saw with a sharp blade will yield the best cut.
9683124_oipm_En011_9643312.01 03/21/18 Page 13 9683124 TROUBLESHOOTING GUIDE Symptom The machine does not work when switched on. The saw blade does not cut in a straight line. Sawdust builds up inside the machine. Sawdust inside the motor housing. The saw blade cannot be properly positioned on the wheels. 3. The blade teeth are dull or damaged. 4. Blade guides not suitably adjusted. 1. The teeth are dull, caused by cutting hard material or long use. 2.
NORSE Operating Manual & Parts List REPAIR PARTS ILLUSTRATION FOR 9683124 10˝ BENCH TOP BAND SAW MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED 9683124_oipm_En011_9643312.01 03/21/18 Page 14 Figure 22 - Replacement parts illustration for 10˝ Bench Top Band Saw.
9683124_oipm_En011_9643312.01 03/21/18 Page 15 9683124 REPAIR PARTS LIST FOR 9683124 10˝ BENCH TOP BAND SAW Ref. No.
NORSE Operating Manual & Parts List 9683124 REPAIR PARTS ILLUSTRATION FOR 9683124 10˝ BENCH TOP BAND SAW (CONTINUED) SAFETY / SPECIFICATIONS GETTING STARTED 9683124_oipm_En011_9643312.01 03/21/18 Page 16 109 ASSEMBLY / INSTALLATION 108 105 106 OPERATION 12 117 107 101 102 103 104 100 MAINTENANCE / REPAIR TROUBLESHOOTING Figure 23 - Replacement parts illustration for 10˝ Bench Top Band Saw (continued).
9683124_oipm_En011_9643312.01 03/21/18 Page 17 REPAIR PARTS LIST FOR 9683124 10˝ BENCH TOP BAND SAW (CONTINUED) Ref. No. 9642988.01 * 9642989.01 9642990.01 9642991.01 * * * 9342992.01 * 9642993.01 9642994.01 9642995.01 9642996.01 * 9642997.01 * * 9642998.01 * 9642999.01 9643000.01 Qty. 1 3 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 4 1 1 1 2 ASSEMBLY / INSTALLATION Pressure plate Pan.Hd.Screw M5x10 Lower Wheel Pulley V-Ribbed Belt Hex.Nut M14x1.5 Spring Washer M14 Key M5x25 Motor Pulley Hex.
MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED 9683124_oipm_En011_9643312.
9683124_oipm_En011_9643312.
9683124_oipm_En011_9643312.01 03/21/18 Page 20 NORSE Operating Manual & Parts List 9683124 NORSE Warranty NORSE by C.H. Hanson warrants their products to be free of defects in material or workmanship. This warranty does not cover defects due directly or indirectly to misuse, abuse, normal wear and tear, failure to properly maintain the product, heated, ground or otherwise altered, or used for a purpose other than that for which it was intended. The warranty does not cover expendable and/or wear part (i.
