Information

ELECTRICAL SOLUTIONS
Prime items appear in BOLD.
D1.102
B2.
Cable
Accessories
C1.
Wiring
Duct
C3.
Abrasion
Protection
C4.
Cable
Management
D1.
Terminals
D2.
Power
Connectors
E1.
Labeling
Systems
E2.
Labels
E3.
Pre-Printed
& Write-On
Markers
F.
Index
B3.
Stainless
Steel Ties
C2.
Surface
Raceway
E5.
Lockout/
Tagout
& Safety
Solutions
B1.
Cable Ties
A.
System
Overview
D3.
Grounding
Connectors
E4.
Permanent
Identification
Features and Benefits – Reel Smart
™
Termination System
The Panduit continuously molded Reel Smart
™
products are designed such that the terminal, disconnect, and butt splice
housings are connected by an integral molded carrier in the barrel crimp zone, producing a continuous length of product.
Plated metal terminals, disconnects, and splices are then assembled into the housings. During termination, the continuously
molded components are fed into a universal applicator. This process produces a reel-fed solution that eliminates a variety of
problems associated with other reel-fed designs and provides high quality, high capacity product on reels for longer,
uninterrupted production runs – resulting in the lowest installed cost.
The Panduit
®
CA9 Ezair
™
applicator automatically adjusts feed stroke to the correct pitch and length for the entire product
line of continuously molded products. The need for multiple applicators is eliminated. The applicator, in conjunction with the
precision, continuously molded product provides perfect front-to-back and side-to-side alignment in the die pocket for a high
quality termination every time – resulting in the most optimum system to terminate terminals.
Pre-insulated design
eliminates the need for
post-insulation –
resulting in
labor savings
Continuously molded
design always aligns
product with the
carrier strip –
resulting in trouble
free tool operation
Plastic carrier strip
eliminates sharp,
unplated edges as found
on metal strip-fed carriers –
providing better
corrosion resistance
Automatic, self-adjusting
feed stroke – resulting in
correct pitch and length
Versatile applicator
design – allows for
installation in bench
presses, and most
automatic wire
processing systems
of 3rd party
manufacturers
Universal applicator
installs
Reel Smart
™
product line –
resulting in lower
tooling inventory
costs
Quick change dies –
provide fast product
change-over and
reduction in set-up time
The three-piece design terminal provides a permanently attached tin plated brass sleeve for insulation grip in funnel and
straight entry sleeve designs. This product feature offers the most reliable terminations. Nylon insulation is rated up to 600 V
maximum and designed for up to 221°F (105°C) operating temperature maximum. Supplied on rings, forks, locking forks,
short locking forks and flanged forks in wire sizes #22 through #10.
• Sleeved barrel – assures crimp reliability
• PNF – funnel entry styles available
• Metal insulation crimp – provides DOUBLE CRIMP
wire insulation grip sleeve for high vibration and to
meet conductor strain environments
• Internal wire barrel serrations – provides increased
wire contact and maximum tensile strength
• Product markings – UL and CSA rated – up to 600 V,
maximum operating temperature 221°F (105°C)
Reel Smart
™
CA9 Ezair
™
Universal Applicator
Nylon Insulated Terminals with Insulation Grip Sleeve
(Funnel and Non-Funnel Entry Types)
Barrel position is controlled for
consistent wire feed targeting to
deliver high process capability