Instruction Manual

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Table Of Contents

CT-902HP Family

PA27876A01

Rev. 02 3-2017

HYDRAULIC COMPRESSION SYSTEMS

OPERATION and MAINTENANCE INSTRUCTIONS

Original Instructions

PRECAUTIONS ...................................................................................................................... 1

INTRODUCTION ...................................................................................................................... 2

SYSTEM SPECIFICATIONS.................................................................................................... 4

OPTIONAL ACCESSORIES .................................................................................................... 4

GENERAL GUIDELINES FOR MAINTENANCE OF TOOLS .................................................. 5

PUMP OPERATION ................................................................................................................ 5

PREVENTIVE MAINTENANCE ............................................................................................... 6

TROUBLESHOOTING ............................................................................................................. 6

CONTACT INFORMATION ..................................................................................................... 6

WARNING: Read all safety warnings, instructions, illustrations and

specifications provided with this power tool. Failure to follow all instructions

listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

Email:

techsupport@panduit.com

www.panduit.com

Technical Support

Tel: 1-800-777-3300

CT-902HP PUMP SHOWN

Summary of content (7 pages)

PAGE 1
PA27876A01 Rev. 02 3-2017 CT-902HP Family HYDRAULIC COMPRESSION SYSTEMS OPERATION and MAINTENANCE INSTRUCTIONS © Panduit Corp. 2017 Original Instructions CT-902HP PUMP SHOWN PRECAUTIONS ......................................................................................................................1 INTRODUCTION......................................................................................................................2 SYSTEM SPECIFICATIONS.................................................
PAGE 2
OPERATION MANUAL © Panduit Corp. 2017 CT-902HP FAMILY PRECAUTIONS DANGER THE USER SHOULD BE PROPERLY TRAINED IN THE CORRECT PROCEDURES REQUIRED FOR WORK AROUND ELECTRICAL LINES WARNING: When performing any service on this pump or any of its’ components, the unit MUST be disconnected from the power supply outlet. WARNING: Safety glasses must be worn at all times when using the tool. CAUTION: Be aware of the ejection of cable tie scrap from tool.
PAGE 3
© Panduit Corp. 2017 OPERATION MANUAL CT-902HP FAMILY INTRODUCTION The CT-902HP family of hydraulic pumps: CT-902HP 110 V Hydraulic Pump with Hand Pendant Switch CT-902HPRCH 110 V Hydraulic Pump with Remote Control Handle CT-902HPRFS 110 V Hydraulic Pump with Remote Foot Switch CT-902HP220 220 V Hydraulic Pump with Hand Pendant Switch CT-902HP220RFS 220 V Hydraulic Pump with Remote Foot Switch The CT-902HP family of hydraulic pumps are capable of providing 10,000 PSI (700 bar).
PAGE 4
© Panduit Corp. 2017 b) c) d) e) f) g) h) OPERATION MANUAL CT-902HP FAMILY Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
PAGE 5
CT-902HP FAMILY OPERATION MANUAL © Panduit Corp. 2017 SYSTEM SPECIFICATIONS CT-902HP Family Hydraulic Pumps Hydraulic Pump pressure is factory preset at 10,000 PSI ± 200 PSI (700 bar), and is to be used with the following Remote Hydraulic Crimp Heads: CT-920CH, CT-920CH/CCP, CT-930CH, CT-940CH and Dieless CT-980CH. Pump shuts off when cycle is complete. Will not release until down button is activated. Dimensions: 9.5 L x 10.5 W x 15.5 H in. 241 L x 267 W x 393 H (mm) Weight: 15.4 (kg) / 34.0 lbs.
PAGE 6
© Panduit Corp. 2017 CG-920 / CG-940 / CG-980 Compression Gauge s CT-902HP FAMILY OPERATION MANUAL Verifies the compression force of Panduit compression tools and remote crimp heads. Dimensions: 228 L x 102 H x 38 W (102 dial face) (mm) 9.0 L x 4.0 H x 1.5 W (4.0 dial face) in. Weight: 1.6 (kg) / 3.5 lbs. GENERAL GUIDELINES FOR MAINTENANCE OF TOOLS 1. Always verify the proper size connector for the conductor, by checking the color code and the printing on the connector. 2.
PAGE 7
© Panduit Corp. 2017 OPERATION MANUAL CT-902HP FAMILY PREVENTIVE MAINTENANCE Maintenance should be performed monthly, whenever possible damage has occurred, or as often as operating conditions warrant. 1. Operate CT-902HP pump on 110 volts AC only, or voltages between 95 and 120. Do not operate pump on voltages less than 95 volts, or on DC current. Operate CT-902HP220 pump on 220 volts AC only, or voltages between 200 and 242. Do not operate pump on voltages less than 200 volts, or on DC current. 2.