548M 4848 Reactor Controller Operating Instruction Manual
Table of Contents Preface 4848 Factory Defaults Related Instructions — 2 Navigating the Menu System/Factory Default Settings — 20 Scope — 2 Primary Temperature Module — 20 Applications — 2 TDM / MCM Module — 21 Explanation of Symbols — 3 Pressure Module — 21 Safety Information — 3 HTM/ETLM Module — 22 Intended Usage — 3 MTM Module — 23 Cleaning & Maintenance — 3 Provisions for Lifting and Carrying — 3 Appendix A: Controller Parameters General Specifications — 4 Initial Setting Mode — 24 En
4848 Reactor Controller Preface Applications Related Instructions The following Parr publications are also included to further your understanding of this instrument and its component parts: No. 201M Description Limited Warranty 576M 4848 Controller CD Scope These instructions cover the installation, operation and maintenance of Parr Model 4848 Reactor Controller as used with Parr laboratory reactors and pressure vessels.
848 Reactor Controller Explanation of Symbols II On position, full power heater switch I On position, half power heater switch O Off Position ~ Alternating Current (AC) This CAUTION symbol may be present on the Product Instrumentation and literature. If present on the product, the user must consult the appropriate part of the accompanying product literature for more information. Protective Earth (PE) terminal.
4848 Reactor Controller General Specifications Environmental Conditions Electrical Ratings 115VAC, 15.0 Amps, 50/60 Hz This instrument is intended to be used indoors. 230VAC, 15.
4848 Reactor Controller User’s Responsibility All Parr Reactors and Pressure Vessels are designed and manufactured with great care to assure safe operation when used within their prescribed temperature and pressure limits. But… the basic responsibility for safety when using this equipment rests entirely with the user; who must: 1. Select a reactor or pressure vessel that has the capability, pressure rating, corrosion resistance, and design features that are suitable for its intended use.
4848 Reactor Controller Installation General Instructions Set the controller on a sturdy bench or table where there is convenient access to an electrical outlet with the appropriate supply voltage and current ratings in accordance with national and local electrical code requirements. Leave a space of at least twelve inches between the controller and the heater of the reactor so that the controller will not be affected by radiant heat.
4848 Reactor Controller Component Summary Switches and Indicators Front Side 4848 Reactor Controller The Heater Switch is a manual, three-position, illuminated switch which controls the amount of power sent to the heater. In the HIGH (II) position, full power is developed by the heater. In the middle (0) position the heater is off. In the LOW (I) position, a diode is switched into the system to allow only onehalf of the rated voltage to be supplied to the heater.
4848 Reactor Controller Back Side 4848 Reactor Controller Protective Fuses and Relays An instrument fuse is mounted on the back panel. This is a Fast-acting, 250VAC, 1.0 amp fuse, intended to protect the temperature control module and any installed display modules. The motor reset/motor fuse provides overload protection for 0-90VDC motors. This is a re-settable breaker designed to protect the motor if it becomes overloaded. The breaker will have a rating selected to match the motor on the apparatus.
4848 Reactor Controller Thermocouple burnout protection is included in each of these controllers. If the thermocouple should burn out, or if there is a break in the thermocouple circuit, power to the heater will be shut off. In most cases this will cause the controller to show a “NO CONT” reading. A similar high reading will be displayed if the controller is turned on without an attached thermocouple. In either of these situations, the high limit reset will activate.
4848 Reactor Controller Instructions for the 4848 Reactor Controller Caution! Check that controller settings are set to factory defaults before operating for the first time. The default settings are listed at the back of this manual. Note: Controller parameters can be found in Appendix A on page 24 of this manual. Temperature Control Module power to the heater, and the ALM light will illuminate indicating a High Limit was activated.
4848 Reactor Controller b. The parameter displayed is the group in use with exception of PID4. When PID4 is set, the PID parameters will automatically switch between PID groups 0, 1, 2 and PID group 3, depending on which group’s SV best matches the current temperature (PV). c. All of PID parameters in the group can be obtained from auto-tuning or they can be set manually. When manually entering PID values into a particular group, the SV for that group can be manually entered as well. Autotuning 1.
4848 Reactor Controller the arrow keys to change the pattern number and press the set key to solidify the change. 5. Press the return key once. The upper display will read [SP00], where the “00” represents the pattern and step number, respectively. The lower display will indicate the set point for indicated step. The set point can be adjusted using the arrow keys then press the set key to solidify the change.
4848 Reactor Controller Appendix: sample programs A sample program to ramp from 25 °C to 250 °C in 2-hrs: A sample program to heat to 200 °C as fast a possible, hold for 2-hrs, and come back down as quickly as possible: Variable Value Meaning Variable Value Meaning ptrn 00 Pattern 0 ptrn 00 Pattern 0 SP00 25 Setpoint of 25 ºC (first step is a soak by default) SP00 200 Setpoint of 200 °C (first step is a soak by default) tI00 00:01 Hold for 1-min tI00 00:00 SP01 250 Setpoint of 250
4848 Reactor Controller Pressure Display Module (PDM) 2. Press the set button. The lower display will stop blinking, showing the new value has been set. When ordering a pressure display module separately or installed in any Parr controller, always specify the reactor on which the transducer will be installed so that the proper mounting hardware can be furnished.
4848 Reactor Controller Motor Control Module (MCM) RPM When this optional module is present, the left display in red shows the stirring speed, and the right hand display in green shows the rpm setpoint. The 4848 Controller is designed to run in either Local or Remote stirring mode. The local/remote switch on the front panel will toggle between these two modes. In Local mode, the stirring speed is controlled by turning the speed control knob on the front panel.
4848 Reactor Controller External Heater Temperature Limit Control Module (ETLM) TEMPERATURE ETLM This module should be considered in systems with large thermal lags or long dead times such as gas phase reactions or other systems where temperature control is difficult. This configuration is similar to the High Temperature Cut Off Module (HTM), but the display will now turn off the heater if it exceeds a pre-set adjustable setpoint.
4848 Reactor Controller 4848 Controllers furnished as a part of a complete Parr stirred reactor system will have the proper resistor installed at the factory. Any controller sold separately will require a motor specification so that the proper resistor may be provided. Always turn the speed control knob fully counterclockwise to the off position before turning on the motor switch, then advance the knob clockwise slowly to develop the desired speed. Do not overload the motor.
4848 Reactor Controller Communication with PC The 4848 Controller is provided with RS-485 port (labeled comm) and may be connected to a USB port on a PC with optional A1925E4 communication cable. Quick Start Instructions for Connecting with PC 1. Put the 576M CD into the CD-ROM. 2. Connect the A1925E4 communication cable between the comm port on the back of the 4848 Controller and an open USB slot on the PC. 3.
4848 Reactor Controller Datalogging and Charting The 4848 Controller comes equipped with a charting and datalogging program. This program cannot be run simultaneously with the control program, but once the user is satisfied that the controller is set, the control program may be closed, allowing the charting and datalogging program to run. The modules on the 4848 may still be modified manually at the physical panel during datalogging and charting. 7.
4848 Reactor Controller 4848 Factory Defaults Navigating the Menu System/Factory Default Settings There are three broad categories of functions in the 4848 Controller modules. They are Regulation, Operation, and Initial Settings. From the main screen, Regulation mode is accessed by pressing the set button. The Initial Setting mode is accessed by holding the set button for three seconds. Operation mode is accessed by pressing the circular arrow.
4848 Reactor Controller TDM / MCM Module Pressure Module Press return key and release Operation Select Comment Mode type/value Press return key and release Operation Select Comment Mode type/value r-S Run Run/Stop r-S Run Run/Stop SP 0 Decimal point position SP Decimal point position LoC OFF Lock mode (lock all keys or only up/down arrow able to use) To be determined** AL1H 0 Upper-limit alarm 1 LoC OFF Lock mode (lock all keys or only up/down arrow able to use) Out1 - (read-only)
4848 Reactor Controller ** Set according to the following: tP-H for Transducer tP-H for range - psi psi Bar tP-H for MPa Press and hold down “SET” for 5-sec Operation Select Comment Mode type/value 200 200 13.79 1.38 InPt J** Input type 500 500 34.47 3.45 tPUn C Temperature unit 300 (compound) 300 20.68 2.07 tP-H 800** Upper-limit temperature range 1000 1000 68.95 6.89 tP-L 0 2000 2000 137.9 13.79 Lower-limit temperature range 3000 3000 206.8 20.
4848 Reactor Controller MTM Module Press return key and release Press “SET” and release Operation Select Mode type/value Comment Operation Mode Select type/value Comment r-S Run Run/Stop HtS 0 Hysteresis SP 1 Decimal point position TPoF 0 PV Offset LoC OFF Lock mode (lock all keys or only up/down arrow able to use) CrHI 0 Analog output high CrLo 0 Analog output low Press and hold down “SET” for 5-sec Operation Select Comment Mode type/value InPt v10 Input type (v5 = 0-5V, v10 =
4848 Reactor Controller Appendix A: Controller Parameters Initial Setting Mode Press to advance Set input type Set temperature unit (Does not display when analog input) Set upper-limit of temperature range Set lower-limit of temperature range Select control mode Select heating/cooling control or dual loop output control Alarm 1 mode setting Alarm 2 mode setting (Only available on Primary Temperature Controller) Alarm 3 mode setting (Only available on Primary Temperature Controller) Set system alarm Communi
4848 Reactor Controller Operation Mode Press to advance Use key to set temperature set point Control setting RUN or STOP Start pattern setting (PID program control and Time setting) Decimal point position selection (except for B, S, R type inputs, all the other types can be set) Upper-limit alarm 1 (This parameter is available only when ALA1 function is enabled) Lower-limit alarm 1 (This parameter is available only when ALA1 function is enabled) Upper-limit alarm 2 (This parameter is available only whe
4848 Reactor Controller Regulation Mode Press to advance Auto-tuning (Available in PID control and RUN mode) 4 groups PID modes (n=0~3). When n=4, PID control is auto regulated.
4848 Reactor Controller Parts List Fuses Fuse Rating Part Number Instrument Fuse Cooling Fuse Line Fuse(s) Fast acting, 1 Amp, 250VAC Fast acting, .25 Amp, 250VAC Fast acting, 20 Amp, 250VAC 139E6 139E10 2074E Motor Board Fuse (A+) Motor Board Fuse (L) Very Fast acting, 8 Amp, 250VAC Fast acting, 10 Amp, 250VAC 959E5 185E2 1/2 hp, 180VDC 1/4 hp, 180VDC 3/4 hp, 180VDC 1/12 hp, 90VDC 1/17 hp, 90VDC 1/8 hp, 90VDC 1/4 hp, 90VDC 1/2 hp, 90VDC Motor breaker / fuse Slo-blo, 2.5 Amp, 250VAC Slo-blo, 1.
4848 Reactor Controller Primary Temperature Module Part No.
4848 Reactor Controller Tachometer Module (TDM) or Motor Control Module (MCM) Part No.
4848 Reactor Controller Controller Diagrams 115VAC Controllers Diagram 1: Front Panel, 115VAC Parts shown in Diagram 1: Part No. Description 1532E Filter 2075E Heater switch 2076E Motor switch 2079E High Limit Light 3353HC Front Panel plate 542E High Limit breaker www.parrinst.
4848 Reactor Controller 115VAC Controllers (continued) Diagram 2: Chassis, 115VAC Parts shown in Diagram 2: Part No. Description Part No. Description Part No.
4848 Reactor Controller 115VAC Controllers (continued) Diagram 3: Chassis, 115VAC Parts shown in Diagram 3: Part No. Description Part No. Description Part No.
4848 Reactor Controller 230VAC Controller with 90VDC Motor Diagram 4: Front Panel Inside, 230VAC, 90VDC motor 34 Parts shown in Diagram 4: Part No.
4848 Reactor Controller 230VAC controller with 90VDC motor (continued) Diagram 5: Chassis, 230VAC, 90VDC motor Parts shown in Diagram 5: Part No. Description Part No. Description Part No.
4848 Reactor Controller 230VAC controller with 90VDC motor (continued) Diagram 6: Chassis, 230VAC, 90VDC motor Parts shown in Diagram 6: Part No. Description Part No. Description Part No.
4848 Reactor Controller 230VAC Controller with 180VDC Motor Diagram 7: Front panel, 230VAC, 180VDC motor Parts shown in Diagram 7: Part No. Description 1532E Filter 2075E Heater switch 2076E Motor switch 2079E High Limit Light 3353HC Front Panel plate 542E High Limit breaker TN1332HL Hex nut www.parrinst.
4848 Reactor Controller 230VAC controller with 180VDC motor (continued) Diagram 8: Chassis, 230VAC, 180VDC motor Parts shown in Diagram 8: Part No. Description Part No. Description Part No.
4848 Reactor Controller 230VAC controller with 180VDC motor (continued) Diagram 9: Chassis, 230VAC, 180VDC motor Parts shown in Diagram 9: Part No. Description Part No. Description Part No.
Revision 04/16/13
