Part No. 902000 CORDLESS 16 GAUGE STRAIGHT FINISH NAILER IMPORTANT! DO NOT DESTROY OPERATING MANUAL It is the customer's responsibility to have all operators and service personnel read and understand this manual. www.paslode.
Contents Subject Page Introduction and Warranty ..................................................................................................... 2 An Overview of the Paslode Cordless 16 Gauge Straight Finish Nailer................................3 Safety Instructions ................................................................................................................. 4 Battery and Charger .....................................................................................................
Introduction and Warranty Paslode Cordless 16 Gauge Straight Finish Nailer Operating Manual This manual is intended to acquaint you with the Paslode Cordless 16 ga. Straight Finish Nailer. Unlike other power fastening tools, the Cordless Finish Nailer is powered by an internal combustion linear motor. In simpler terms, your Cordless Finish Nailer is powered by a motor similar to the one that powers an automobile.
Overview of the Paslode Cordless 16 ga. Straight Finish Nailer Description Specifications The Paslode Cordless 16 ga. Straight Finish Nailer is a selfcontained, fully portable nailer that uses liquid hydrocarbon fuel to power a unique linear drive internal combustion motor. In order for you to fully understand the information contained in this manual, you need a basic understanding of the Cordless Finish Nailer .
Safety Instructions The following safety instructions have been included in this booklet to provide you with basic information necessary for safe operation of the Paslode Cordless 16 ga. Straight Finish Nailer. DO NOT ATTEMPT TO OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND MANUAL INSTRUCTIONS. DANGER The Cordless Finish Nailer is an internal combustion device. It produces hot exhaust gases that may ignite flammable materials.
Safety Instructions WARNING Always wear EYE and EAR safety gear when working with or in the vicinity of the Paslode Cordless 16 ga. Straight Finish Nailer. 1. Eye protection must meet the requirements of ANSI Standard Z87.1 and should have side shields for increased protection. 2. NEVER ASSUME THE TOOL IS EMPTY. Never point the tool at yourself or anyone else. 7. NEVER OPERATE THE TOOL WITH THE WORK CONTACTING ELEMENT REMOVED OR DISABLED.
Safety Instructions 12. NEVER DRIVE FASTENERS INTO AREAS WITH CONCEALED HAZARDS. Always check the area behind the work surface for electrical wiring, gas pipes, water pipes, sewer drains or other potential hazards. 13. ALWAYS MAINTAIN SECURE AND UNOBSTRUCTED FOOTING WHEN ON LADDERS, PLATFORMS OR OTHER HIGH LOCATIONS. 15. PROPERLY STORE FUEL CELL. WARNING Always store fuel cells where they will not be exposed to an open flame, sparks or temperatures above 120° F (49° C).
Battery and Charging System Battery and Charging System Charging Instructions The Paslode Cordless tools come with a rechargeable battery and its own charging system. This charging system is the only one that will work with the Paslode batteries (either round or oval ). The first step in preparing a new tool for operation is to fully charge the battery. New batteries are shipped discharged and must be charged prior to first use.
Battery and Charging System Battery Indicator Light On the right side of the handle is a small plastic lens. This is the battery indicator light. When you insert a fully-charged battery into the tool, you will see a blinking green light. If the indicator light blinks red, recharge the battery. BATTERY INDICATOR LIGHT Inserting Battery 1. Load the battery, contacts first, into the Cordless Finish Nailer. 2. Push battery fully forward into its locked position. 3.
Fuel Cell and Metering Valve Fuel Cell DANGER EXPLOSION/FIRE HAZARD Read ALL safety instructions before using or handling the fuel cell. Failure to follow ALL instructions may result in explosion or fire. This may cause severe personal injuries or property damage. Keep the fuel cell away from heat, sparks and open flame. Exposure to temperatures above 120°F (49°C) may cause the fuel cell to burst, releasing flammable gas. There is a second container inside the fuel cell.
Fuel Cell and Metering Valve Installing Metering Valve to Fuel Cell Prior to Use To install the metering valve to a fuel cell: 1. Press downward on the front side of the valve (stem side) until it seats. 2. Press downward on the rear side of the valve until it seats. 3. The valve is now completely seated onto the fuel cell and can be inserted into the tool. 1. 2. 3. NOTE: Paslode Cordless Fuel Cells are marked with an expiration date on the bottom of the cell.
Fuel Cell and Metering Valve Inserting Fuel Cell Inserting the metering valve/fuel cell assembly into the Cordless Finish Nailer is very simple. To begin, press up at the bottom of the actuator cover and pivot outward to open. The cover will swing out of the way. ➔ As you slide the metering valve/fuel cell assembly into the Cordless Finish Nailer, you will notice a yellow adapter at the top of the cylinder pocket.
Preparing the Paslode Cordless 16 ga. Straight Finish Nailer Fasteners The Paslode Cordless 16 ga. Straight Finish Nailer drives Paslode® 16 gauge straight fasteners designed to be used with the tool. The use of fasteners that do not meet Paslode standards could cause tool damage and will void all warranty claims. Paslode Cordless 16 ga.
Paslode Cordless 16 ga. Straight Finish Nailer Operation Operation: PRESS WORK – CONTACTING ELEMENT AGAINST THE WORK SURFACE. ➔ Fan motor starts, fuel is injected into combustion chamber and mixed with air by the fan. SQUEEZE TRIGGER Spark plug ignites the fuel/air mixture driving the piston assembly down on the fastener. Turn adjustment wheel in either direction Depth of Drive Adjustment Remove the battery before adjusting the depth of drive. ➔ RELEASE TRIGGER LIFT TOOL Combustion chamber opens.
Fasteners and Applications Applications The Paslode Cordless 16 ga. Straight Finish Nailer is suited for a variety of applications. These include securing door and window casings; attaching baseboards where walls meet floors; attaching moldings where walls meet ceilings; securing paneling; securing chair rails, picture molding and other decorative trim. Fasteners The Paslode Cordless 16 ga. Straight Finish Nailer drives Paslode 16 ga. Straight Finish Nails.
Servicing Restrict Field Service to the Following CHECKING THE ENERGY LEVEL OF THE BATTERY RECHARGING THE BATTERY CHECKING THE FUEL CELL AND METERING VALVE REPLACING THE FUEL CELL CLEANING/REPLACING THE AIR FILTER CLEARING A JAM Fuel Cell Check If the Cordless Finish Nailer's fan operates and the indicator light is green, but the tool will not cycle or does not drive fasteners completely, check the fuel cell.
Servicing Air Filter When you get home: Open the cover by pressing slightly above the adapter and pivoting the cover open. The air filter simply lifts out. 1. Tap the filter GENTLY to remove any dust. Check and clean the air filter every two days. Soap and water restores the filter to a "like new" condition. 2. Wipe your Cordless Finish Nailer with a clean, soft cloth. Place the battery in its charger if it needs charging as indicated by the red charge light on the handle. 3.
Troubleshooting Preparing Tool for Operation - Battery/Charger Problems SYMPTOM Battery does not appear to accept charge when battery is plugged into the charger. Charger gets hot, makes excessively loud noise, or smokes during charging cycle. Charger cord or wall plug gets hot. POSSIBLE PROBLEMS SERVICE Inoperative indicator lights on charger, or defective charger. Try battery in tool after a full charge cycle. If tools indicator light is red, charger not working properly.
Troubleshooting Normal Stage of Operation SYMPTOM POSSIBLE PROBLEMS SERVICE Work-contacting element requires adjustment. Adjust work contacting element. Fuel cell is low. Check fuel cell and replace as required. There may be loss of seal in combustion chamber. Press work contacting element against workpiece for one minute. Pull trigger. If fastener does not drive, there is a leak that requires service. Tool operates properly, but fasteners are sometimes over-driven, and sometimes under-driven.
P Printed in U.S.A. © 2004 Illinois Tool Works, Inc. 20 An Illinois Tool Works Company 888 Forest Edge Drive Vernon Hills, Illinois 60061 www.paslode.