P IM200 S16 Operator Manual 1/20 CORDLESS IM200/50 S16 CORDLESS STAPLER IMPORTANT! DO NOT DESTROY It is the customer's responsibility to have all operators and service personnel read and understand this manual. OPERATING AND SAFETY MANUAL Printed in U.S.A. © 2002 Illinois Tool Works, Inc. 403627-7 2/02 Technical Helpline UK: 0800 731 4924 Technical Helpline ROI: 1 800 882 388 Tsupport@itwcp.co.uk www.itwcp.co.
IM200 S16 Operator Manual 2/20 Contents Subject Page Introduction and Warranty ............................................... 2 An Overview of the Cordless Stapler .............................. 3 Safety Instructions ........................................................... 4 Battery and Charger ........................................................ 7 Fuel Cell and Metering Valve .......................................... 9 Preparing the Cordless Stapler for Use ........................
IM200 S16 Operator Manual 3/20 Introduction and Warranty Cordless Stapler Operating Manual This manual is intended to acquaint you with the Paslode Cordless Stapler. Unlike other power fastening tools, the Cordless Stapler is powered by an internal combustion linear motor. In simpler terms, your Cordless Stapler is powered by a motor similar to the one that powers an automobile. The Cordless Stapler ignites a fuel and air mixture to produce the energy to drive the motor, which in turn drives the fastener.
IM200 S16 Operator Manual 4/20 An Overview of the Cordless Stapler Description Specifications The Cordless Stapler is a self-contained, fully portable tool that uses liquid hydrocarbon fuel to power a unique linear drive internal combustion motor. In order for you to fully understand the information contained in this manual, you need a basic understanding of the Cordless Stapler.
IM200 S16 Operator Manual 5/20 Safety Instructions The following safety instructions have been included in this booklet to provide you with basic information necessary for safe operation of the Paslode Stapler. DO NOT ATTEMPT TO OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND MANUAL INSTRUCTIONS. In addition to these instructions, training may be necessary. Contact your Paslode representative for additional information.
IM200 S16 Operator Manual 6/20 Safety Instructions WARNING Always wear EYE and EAR safety gear when working with or in the vicinity of the Cordless Stapler. 1. Eye protection must meet the requirements of ANSI Standard Z87.1 and should have side shields for increased protection. 2. NEVER ASSUME THE TOOL IS EMPTY. Never point the tool at yourself or anyone else. 3. NEVER ENGAGE IN "HORSEPLAY" WITH THE TOOL. The Cordless Stapler is not a toy – it is a tool.
IM200 S16 Operator Manual 7/20 Safety Instructions 12. NEVER DRIVE FASTENERS INTO AREAS WITH CONCEALED HAZARDS. Always check the area behind the work surface for electrical wiring, gas pipes, water pipes, sewer drains or other potential hazards. 13. ALWAYS MAINTAIN SECURE AND UNOBSTRUCTED FOOTING WHEN ON LADDERS, PLATFORMS OR OTHER HIGH LOCATIONS. 15. PROPERLY STORE FUEL CELL. WARNING Always store fuel cells where they will not be exposed to an open flame, sparks or temperatures above 120° F (49° C).
IM200 S16 Operator Manual 8/20 Battery and Charging System Battery and Charging Sytem The Paslode Cordless tool comes with a rechargeable battery and its own charging system. This battery and charging system combination is the only one that will work with the Cordless tool. The first step in preparing a new tool for operation is to fully charge the battery. New batteries are shipped discharged and must be charged prior to first use.
IM200 S16 Operator Manual 9/20 Battery and Charging System Battery Indicator Light The illustration is a close-up of the side of the Impulse Stapler handle. On the back side of the handle is a small plastic lens. This is the battery indicator light. When you insert a fully-charged battery into the tool, you will see a blinking green light. If the indicator light blinks red, recharge the battery. Inserting Battery 1. Load the battery, contacts first, into the Impulse® Stapler. 2.
IM200 S16 Operator Manual 10/20 Fuel Cell and Metering Valve Fuel Cell DANGER EXPLOSION/FIRE HAZARD Read ALL safety instructions before using or handling the fuel cell. Failure to follow ALL instructions may result in explosion or fire. This may cause severe personal injuries or property damage. Keep the fuel cell away from heat, sparks and open flame. There is a second container inside the fuel cell. The inner container holds the fuel.
IM200 S16 Operator Manual 11/20 Fuel Cell and Metering Valve Installing Metering Valve to Fuel Cell Prior to Use To install the metering valve to a fuel cell: 1. Press downward on the front side of the valve (stem side) until it seats. 2. Press downward on the rear side of the valve until it seats. 3. The valve is now completely seated onto the fuel can and can be inserted into the tool. 1. 2. 3. NOTE: Impulse fuel cell are marked with an expiration date on the bottom of the can.
IM200 S16 Operator Manual 12/20 Fuel Cell and Metering Valve Inserting Fuel Cell Inserting the metering valve/fuel cell assembly into the Cordless Stapler is very simple. To begin, press up at the bottom of the actuator cover and pivot outward to open. The cover will swing out of the way. As you slide the metering valve/fuel cell assembly into the Cordless Stapler, you will notice a yellow adapter at the top of the cylinder pocket.
IM200 S16 Operator Manual 13/20 Preparing the Cordless Stapler for Use Fasteners NOTE: Altitude Restriction The Cordless Stapler drives Paslode S16 Staples. They are made from 16-gauge galvinized wire and completely coated with Pas-Kote for improved holding power. The use of staples that do not meet Paslode standards could cause tool damage and will void all warranty claims. ® Loading Fasteners When no fasteners are visible, two full strips of Paslode staples may be loaded.
IM200 S16 Operator Manual 14/20 Cordless Stapler Operation PRESS WORK – CONTACTING ELEMENT AGAINST THE WORK SURFACE. Fan motor starts, fuel is injected into combustion chamber and mixed with air by the fan. SQUEEZE TRIGGER Spark plug sparks and fuel/air mixture ignites. Combustion powers piston assembly driving fastener. 2 LIFT TOOL RELEASE TRIGGER Combustion chamber opens. Fan exhausts hot gases and cools internal components.
IM200 S16 Operator Manual 15/20 Fasteners and Applications Fasteners Applications The Cordless S16 Stapler drives Paslode S16 Series staples. They are made from 16-gauge galvanized wire and are entirely coated with Pas-Kote for improving holding power. Fasteners are collated into strips of 75 for easy loading. Vinyl Siding Vinyl Clad Steel Light Decking Remodeling Soffits 14 Technical Helpline UK: 0800 731 4924 Technical Helpline ROI: 1 800 882 388 Tsupport@itwcp.co.uk www.itwcp.co.
IM200 S16 Operator Manual 16/20 Servicing Restrict Field Service to the Following CHECKING THE ENERGY LEVEL OF THE BATTERY RECHARGING THE BATTERY CHECKING THE FUEL CELL AND METERING VALVE REPLACING THE FUEL CELL CLEANING THE AIR FILTER CLEARING A JAM Fuel Cell Check If the Cordless Stapler's fan operates and the indicator light is green, but the tool will not cycle or does not drive fasteners completely, check the fuel cell.
IM200 S16 Operator Manual 17/20 Servicing Clearing a Jam (continued) When you get home: Make certain magazine mounting screws are tight and magazine is tight to nose. Attempting to fire tool with a loose magazine will result in loss of staple control, damage to tool, or staple discharge toward operator. 1. Air Filter Open the cover by pressing slightly above the yellow adapter, and pivoting the cover open. The air filter simply lifts out. Tap the filter GENTLY to remove any dust.
IM200 S16 Operator Manual 18/20 Troubleshooting Preparing Tool for Operation - Battery/Charger Problems SYMPTOM Battery does not appear to accept charge when charger is plugged into battery, or battery is plugged into the charger. Charger gets hot, makes excessively loud noise, or smokes during charging cycle. Charger cord or wall plug gets hot. POSSIBLE PROBLEMS SERVICE Inoperative indicator lights on charger, or defective charger. Try battery in tool after a full charge cycle.
IM200 S16 Operator Manual 19/20 Troubleshooting Power/Exhaust Stage of Operation SYMPTOM Tool operates properly, but fasteners do not drive fully. POSSIBLE PROBLEMS SERVICE Work-contacting element requires adjustment. Adjust work contacting element. Fuel cell is low. Check fuel cell and replace as required. There may be loss of seal in combustion chamber. Press work contacting element against workpiece for one minute. Pull trigger. If fastener does not drive, there is a leak that requires service.
IM200 S16 Operator Manual DESCRIPTION PART NO. IM200-S16 900078 20/20 PASLODE MODEL NUMBER DESIGNATION The model number of each Paslode tool contains information about the tool and the fasteners that are used with it. The following example illustrates the information contained in this tool model number. IM Paslode Cordless with IMPULSE Technology 200 S16 Stapler (16ga) Maximum fastener length, in inches, that can be used with tool. (2.0) Copyright © 2001 Illinois Tool Works, Inc.
