User's Manual Electro-Sealer 7112 FF PAXAR Systems Group Manual Edition 1.
Contents Warranty Information 1 Limited Warranty ........................................................................................................ 1 Parts............................................................................................................................. 1 Service......................................................................................................................... 1 Safety Instructions 2 Warning .........................................................
Warranty Information Limited Warranty PAXAR Systems Group, Division of PAXAR Corporation, extends the following warranties to the original purchaser of a PAXAR Electro-Sealer which has been installed and operated using recommended procedures and operating conditions. Parts Parts found defective in material or workmanship will be replaced at no charge for a period of six months following the machine's shipment date. Parts damaged by negligence, abuse, or normal wear are not covered.
Safety Instructions Warning When using electric tools, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury. Failure to follow these instructions can result in severe personal injury. READ ALL INSTRUCTIONS CAREFULLY! The importance of using safe operating procedures can not be over emphasized. The following guidelines will assist you in safe operations. 1. Read all warning labels and heed their instructions during installation and operation. 2.
Model 7112 Flock Feed Heat Sealer The 7112 FF Sealer has been designed to automate the feeding of labels, flocks and stackable embroideries. Precision and versatility have been the keynotes of its design. Precision in that each item can be repeatedly fed to 1/32 of an inch in position. Versatility in that the system can feed one item at a time or two at once. This provides the means by with a garment that needs two labels can be labeled with one stroke of the press.
Installation Your Electro-Sealer can be mounted on a table or stand of your choice, either by bolting through the same holes as used to attach the shipping base, or be attaching the shipping base itself to the table. A MINIMUM OF 80 PSI OF AIR is required to operate the machine. This should be attached to the 1/4 NPT inlet of the air filter at the rear of the machine cabinet. The air gauge at the rear of the cabinet should show 80 PSI; if not, the line pressure is not correct.
General Description Main Switch This turns the machine on and off. Hold Switch This switch locks out the timer; the head will come down but the timer will not work. The head stays down as long as the foot pedal is depressed. THIS IS A MAINTENANCE FUNCTION used when changing electrodes to insure that they are well seated and parallel to the base when tightened.
Basic Sealing Heat, dwell time, and pressure are the basic fundamentals that determine the results obtainable on a thermo-plastic sealing application, such as Electro-Seal labeling. It is impossible with the variety of fabric materials and constructions, as well as design of garments, to establish any one setting that will give the most desirable results under all circumstances.
Operation To put your Electro-Sealer into operation, turn on the main switch. Set the plate and electrode heat controls to the desired temperature. Turn on the vacuum pump by using the switch located on the power cord for the pump. Turn on the auto switch. This will cause the vacuum arm to pull a label from the hopper and move it into position until the operator depresses the foot pedal, sealing the label onto the garment. The pedal must be held down until the press cycles out and the seal is completed.
7112 Series Flock Feed Regular Maintenance 1. Remove accumulated moisture form the air filter by opening the bleed valve located at the base of the filter bowl. 2. To check the sealing area for an out of parallel condition: with the heat on, set the timer for one (1) second or less; place a light colored cloth or paper on the base plate; put a piece of carbon paper, carbon down on the cloth, and run the machine through a cycle. The carbon paper will leave a picture of the sealing area on the cloth.
Trouble Shooting Symptoms Probable Cause Corrective Action Timer does not move but press operates Hold Switch turned on. Hold Switch should be turned off. Defective timer. Replace timer. No heat / no movements Bad fuse. Check and / or replace fuse. No power. Check power to its source. Timer moves / heat works Lack of air pressure Check main airline.
Will not pull label out of hopper Labels feed on bias Feeds two labels at one time Vacuum pump off. Poor vacuum. Too much weight in hopper. Vacuum holes in the arm not covered by label Check and adjust Poor vacuum Increase tension on bleed valve. Hopper our of adjustment Adjust. Too much vacuum Decrease tension on bleed valve. Thumb stack before loading into hopper.
Sealing Problems Symptoms Uneven sealing of label. Probable Cause Corrective Action Machine out of level; plates not parallel. Check and Adjust Hitting a seam or button with electrode. Relocate the label or use smallest electrode possible. Uneven thickness in label. Use silicone rubber to level. Cardboard in garment. Shining of sealing area. Heat and / or pressure Reduce heat and / or dissipate pressure using silicone rubber. Shorten time. Needle board. Crushing of fabrics.
Part Identification Numbers FIND PART DESCRIPTION QTY NUMBER NUMBER 1 200060 CONTROL HEAT ATHENA 1810 2 2 200074 CORD LINE 15 AMP 1 3 200093 FUSE HOLDER 30 AMP 1 4 200110 FUSE 10 AMP 1 5 200178 HEATER 3 INCH 2 6 200182 HEATER 4 INCH 2 7 200375 SOCKET RELAY 4 8 200394 RELAY TIME DELAY / CPDO 2 9 200407 RELAY (5X827) 2 10 200568 SWITCH KNIFE / LOAD 1 11 200638 SWITCH LIMIT / VACUUM / SENSING 4 12 200657 SWITCH PADDLE LEFT & RIGHT 2 13 200712 SWITCH MAIN
36 202987 RING SMALL BOTTOM PLATE 1 37 203000 RING SMALL SELF LEVEL 1 38 203655 WASHER RUBBER SILICONE 1 39 203759 CYLINDER MAIN 24 X 4 (175 X 4) 1 40 203848 FILTER REGULATOR W/ BOWL GUARD 1 41 203867 GUAGE AIR PRESSURE 1-1/2" 1 42 203922 REGULATOR (PANEL MTG-NO GUAGE) 1 43 203937 TUBES SILICONE (FT) 4 44 203980 VALVE 4-WAY 1 45 204041 VALVE VACUUM BLEED (GAST#AA207) 2 46 205294 FILTER VACUUM PLAIN 2 47 205326 VALVE VAC MEAD 4-WAY (7112FF) 1 48 205350 ARM FE
76 209416 SCREW B/P ADJUSTING 1 77 209420 VALVE 4-WAY (H110-4E1-PSL L1) 3 78 209435 VALVE3-WAY (H110-E1-PSL L1) 1 79 209440 MANIFOLD (H110-M4F) 1 80 209539 CYLINDER H BLOCK (HUMP 7D-2) 1 81 210875 BARE BOARD 2HND SW CNTL 7112X 1 82 214987 PUMP VACUUM (VG15-00-00) 1 83 214996 BLOCK MTG VAC PUMP 214987 1 84 215005 ACTUATOR POTARY (1817-0700) 1 85 215038 KIT H BLOCK ES TYPE 1 86 203547 STOP WAISTBAND SET 1 LH, 1 RH 1 87 214185 VACUUM CUP VP10LBS 1 88 215233 TH1
Recommended On-hand Spare Parts PART DESCRIPTION QTY 200060 CONTROL HEAT ATHENA 1810 2 200178 HEATER 3" 300 WATTS 5 200182 HEATER 4" 300 WATTS 5 200394 RELAY TIME DELAY / DPDT 2 200407 REALY (5X827) 3 200638 SWITCH LIMIT / VACUUM / SENSING 5 200765 THERMOCOUPLE, T/C PROBE 5 205152 TIMER 30 SEC 1 210930 FUSE 15 AMP 5 215428 RELAY SM DPDS (6C897) 2 204130 TEFLON TEMP TAPE 4" 2 205487 RUBBER SILICONE SPONGE 1/16" 20 203937 TUBES SILICONE (FT) 6 203980 VALVE 4-WAY 2
16 • 7112 Series Flock Feed Users Manual Electro-Sealer 7112 BR
Users Manual Electro-Sealer 7112 BR 7112 Series Flock Feed • 17
18 • 7112 Series Flock Feed Users Manual Electro-Sealer 7112 BR
Users Manual Electro-Sealer 7112 BR 7112 Series Flock Feed • 19
20 • 7112 Series Flock Feed Users Manual Electro-Sealer 7112 BR
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