User manual

ii • Users Manual Model 545™
Threading Diagram..................................................................................................................25
Web Guide Adjustment ...........................................................................................................27
Stacker Position Adjustment....................................................................................................29
Stacker Label Width Adjustment.............................................................................................29
Stacker Label Length Adjustment ...........................................................................................30
Stacker Angle Adjustment.......................................................................................................30
Stacker Full Level Adjustment ................................................................................................31
Replenishing Fabric at End of Roll..........................................................................................32
Splices......................................................................................................................................32
Print Head Operation ...............................................................................................................33
Printer Setup ............................................................................................................................34
Sensor Calibration ...................................................................................................................36
Control Panel Operation 37
Control Buttons........................................................................................................................37
Indicator Lights........................................................................................................................38
LCD Display............................................................................................................................39
Front Panel Menu Map ............................................................................................................40
Front Panel Power Up / Home Screens....................................................................................41
Front Panel Mode Descriptions ...............................................................................................44
Maintenance 55
Print Module Handling ............................................................................................................55
Print Module Replacement / Height Adjustment.....................................................................56
Print Head Swing Arm Stop Adjustment.................................................................................57
Automated Print Head Cleaning ..............................................................................................58
Manual Manifold Seal Cleaning ..............................................................................................59
General Machine Cleaning ......................................................................................................61
Knife Adjustment.....................................................................................................................61
Feed Open Interlock Switch Adjustment.................................................................................61
Lubrication Procedure .............................................................................................................62
Changing Stacker Belts............................................................................................................63
Electrical Trouble Shooting 67
Power Up / Sign On / Communications...................................................................................67
Fabric Advance........................................................................................................................69
Print .........................................................................................................................................70
Cut / Stack................................................................................................................................71
Mechanical Trouble Shooting 72
Fabric .......................................................................................................................................72
Ink............................................................................................................................................73
Print .........................................................................................................................................73
Sensor Locations......................................................................................................................74
Non-volatile Memory Reset.....................................................................................................75
Electrical Drawings 76
Printer Wiring ..........................................................................................................................76
Electrical System Schematic....................................................................................................77
Motherboard Power Connectors ..............................................................................................78