Instruction Book for the OD4012, OD4000 and OD4800
OD4012, OD4000 and OD4800 Setup & Operator Manual Issue 3 June 09 Performance Design LLC. These punches have been designed to punch most any job that may pass through your office. No matter what type of binding you need to carry out, these punches can handle the job. The maximum single punching length for the OD4012, OD4000 and OD4800 is a 11” (297mm) format. The OD4012 and the OD4000 are electrically operated punches and the OD4800 is manually operated.
OD4012 Contents S/N:____________ ___Punch (1) ___Oil (1) ___Foot Pedal (1) ___Reversing Tool (1) ___Instruction Book (1) ___Brush (1) ___Power Cord (1) Inspected by: __________________ OD4000 Contents S/N:____________ ___Punch (1) ___Knob Kit (1) a) ¼-20 x 1 ½” Knob (2) ___Foot Pedal (1) ___Instruction Book (1) ___Oil (1) ___Brush (1) ___Power Cord (1) Inspected by: __________________ OD4800 Contents S/N:____________ ___Punch (1) ___Knob Kit (1) a) ¼-20 x 1 ½” Knob (2) ___Brush (1) Inspected by: _____
Table of Contents Topic: Page Number: Safety Alert Symbols 4 Safe operating guidelines 4 Proper machine placement 5 Attach OD4800 Handle 6 Providing electric power 7 Die installation / Maintenance 7-9 Setting the paper stop/guide 10 Punching paper 10 Removing paper waste 10 Paper jam 11-12 Troubleshooting 13 3
Safety Alert Symbols Make sure you read this section very carefully! Learn to recognize these Safety Alert Symbols. The OD4012, OD4000 and OD4800 have been designed to provide a high level of protection to an operator. Follow the guidelines below while installing, operating and maintaining your machine. u ! Indicates a hazardous situation which, if not avoided, could result in CAUTION CAUTION: minor or moderate injury. It may also be used without the safety alert symbol as an alternative to "Notice".
u Turn power switch off before maintaining or changing die assembly. ! WARNING Crush hazard. Keep hands away from moving parts. Lockout and disconnect power before servicing. u Use of appropriate hand protection should be utilized to avoid injury from handling of materials. ! CAUTION Cutting Hazard Injury to fingers and hands. Use hand protection u Follow all recommended workplace procedures for repetitive activities.
Attach Handle to OD4800: The OD4800 manual punch is shipped with the handle removed from the punch. You will need two 3/8” wrenches (not supplied) to tighten the handle bolt. ? Locate the handle and remove the nut, washer and bolt from the handle. Orientate the handle so the black handle grip extends to the right of the machine as seen on front cover of this book. ? Slide handle onto exposed crankshaft of machine and align the holes in the handle with the hole in the crankshaft.
Providing power to the machine: u Power cord shall be certified for the country where the machine will be installed. Plug one end of the power cord into the power cord receptacle on the back of the machine. The other end goes into the wall outlet. ! DANGER Hazardous voltage. Use only approved power cord assemblies. Die Installation: u u OD4012 Diagram 2. Make sure the machine ! WARNING is turned off before installing the die. Crush hazard.
u u u u u OD4000/OD4800: Diagram 3. Make sure the ! WARNING Crush hazard. machine is turned off before installing the Keep hands away die. from moving parts. Make sure there is no paper dust or paper chips in the machine die slot before installing the die. Install the die by sliding it into the opening of the machine located on the left hand side of the machine. Make sure the punch pin retainer slides into the slot of the pusher bar.
Removing Punch Pins ? Turn machine power off and remove die assembly from the machine. On the opposite side of the die assembly from the die handle, push ? Pull the pin capture away from the pin retainer to expose the punch pins. Remove the desired punch pin or pins. Replace the pin capture by pressing down on the pin retainer and placing the pin capture back into place. ? Install die assembly into machine as described earlier and turn machine power back on.
Setting the paper stop/guide: u u OD4012, OD4000 and OD4800 Locate the paper stop on the front cover of the machine. Loosen the knob counterclockwise, so that the guide can be adjusted to the left or the right. Move the paper stop until the desired position is reached and tighten the knob clockwise until tight to lock the paper stop in place. Repeat this procedure until the punch pattern is centered on the paper.
Paper Jam: u The OD4012 and OD4000 punches use a circuit board for controlling the punch cycle, this circuit board also has the ability to automatically reverse the pusher bar and punch pins to their starting position if the machine takes too much time to complete a punch cycle. This condition could happen if too much material has been attempted to be punched at one time. If this condition occurs, allow the machine to attempt to reset itself back to its home position.
u OD4000 Manual Reverse Turn the machine power switch off and unplug the power cord from the wall. Locate the silver plug ! WARNING Crush hazard. Keep hands away from moving parts. Lockout and disconnect power before servicing. on the rear of the left side panel of the machine. Remove the silver plug by prying it out gently with a small flat tool. Insert the end of a large flat blade screwdriver into the open hole and engage with the end of the motor shaft.
! Only qualified personnel should attempt to work on this equipment. There are no user serviceable parts inside of the machine. DANGER Hazardous voltage inside. Disconnect power before servicing. Your machine has been designed for years of trouble free operation. The following is a troubleshooting guide to help you through some of the problems that may be encountered.
! IMPORTANT Be sure to fill out and return your Product Warranty Registration Card or Register online at: www.Rhin-O-Tuff.com/warranty_registration.asp Part Number 001172 Rev.
