® PUREFIRE ® REV 2 Gas Boilers PF-50 PF-80 PF-110 PF-140 PF-210 PF-399 As an ENERGY STAR® Partner, PB Heat, LLC has determined that this product meets the ENERGY STAR guidelines for energy efficiency.
TABLE OF CONTENTS TABLE OF CONTENTS USING THIS MANUAL 1 A. INSTALLATION SEQUENCE . . . . . . . . . . . . . .1 B. SPECIAL ATTENTION BOXES . . . . . . . . . . . . .1 B. CUSTOMER CONNECTIONS . . . . . . . . . . . . .33 C. ZONE CIRCULATOR WIRING . . . . . . . . . . . . .34 D. INTERNAL WIRING . . . . . . . . . . . . . . . . . . . .34 1. PREINSTALLATION 2 A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 B. CODES & REGULATIONS . . . . . . . . . . . . . . . .2 C. ACCESSIBILITY CLEARANCES . .
USING THIS MANUAL USING THIS MANUAL A. INSTALLATION SEQUENCE DANGER Follow the installation instructions provided in this manual in the order shown. The order of these instructions has been set in order to provide the installer with a logical sequence of steps that will minimize potential interferences and maximize safety during boiler installation. Indicates a condition or hazard which will cause severe personal injury, death or major property damage. WARNING B.
PREINSTALLATION 1. PREINSTALLATION A. GENERAL 1. PUREFIRE® boilers are supplied completely assembled as packaged boilers. The package should be inspected for damage upon receipt and any damage to the unit should be reported to the shipping company and wholesaler. This boiler should be stored in a clean, dry area. 2. Carefully read these instructions and be sure to understand the function of all connections prior to beginning installation.
PREINSTALLATION C. ACCESSIBILITY CLEARANCES 1. The PUREFIRE® boiler is certified for closet installations with zero clearance to combustible construction. In addition, it is design certified for use on combustible floors. Do not install on carpeting. 2. Figure 1.1 shows the minimum recommended clearances to allow reasonable access to the boiler for Models PF-50, PF-80, PF-110 and PF-140. For Models PF-210 & PF-399, Figure 1.2 shows the minimum recommended accessibility clearances.
PREINSTALLATION D. COMBUSTION AND VENTILATION AIR 1. The PUREFIRE® boiler is designed for operation with combustion air piped directly to the boiler from outside the building (sealed combustion). Combustion air may be supplied from within the building only if adequate combustion air and ventilation air is provided in accordance with the National Fuel Gas Code or applicable sections of the local building code. Subsections 3 through 10 as follows are based on the National Fuel Gas Code requirements. a.
PREINSTALLATION 5. Outdoor Combustion Air: Outdoor combustion air is to be provided through one or two permanent openings. The minimum dimension of these air openings is 3 inches (76 mm). a. Two Permanent Opening Method: Provide two permanent openings. One opening is to begin within 12 inches (305 mm) of the top of the space and the other is to begin within 12 inches (305 mm) of the floor.
PREINSTALLATION 6. Combination Indoor and Outdoor Combustion Air: If the required volume of indoor air exceeds the available indoor air volume, outdoor air openings or ducts may be used to supplement the available indoor air provided: a. The size and location of the indoor openings comply with Subsection 3. b. The outdoor openings are to be located in accordance with Subsection 4. c.
PREINSTALLATION WARNING This boiler is certified as an indoor appliance. Do not install this boiler outdoors or locate where it will be exposed to freezing temperatures. WARNING Do not install this boiler where gasoline or other flammable liquids or vapors are stored or are in use. WARNING Do not install this boiler in the attic.
BOILER SET-UP 2. BOILER SET-UP A. GENERAL 1. PUREFIRE® boilers are intended for installation in an area with a floor drain or in a suitable drain pan. Do not install any boiler where leaks or relief valve discharge will cause property damage. 2. The PUREFIRE® boiler is not intended to support external piping. All venting and other piping should be supported independently of the boiler. 3. Install the boiler level to prevent condensate from backing up inside the boiler.
VENTING & AIR INLET PIPING 3. VENTING & AIR INLET PIPING Table 3.1: Approved Materials for Exhaust Vent Pipe A. GENERAL 1. Install the PUREFIRE® boiler venting system in accordance with these instructions and with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA B149, and/or applicable provisions of local building codes. 2. The PUREFIRE® boiler is a direct vent appliance and is ETL Listed as a Category IV appliance with Intertek Testing Laboratories, Inc. 3.
VENTING & AIR INLET PIPING 6. Air Intake Pipe Location – Sidewall Venting: a. Provide 1 foot (30 cm) clearance from the bottom of the air intake pipe to the level of maximum snow accumulation. Snow removal may be necessary to maintain clearances. b. Do not locate air intake pipe in a parking area where machinery may damage the pipe. c. Maintain a minimum of 8" horizontal distance between exhaust vent and the air intake.
VENTING & AIR INLET PIPING b. Figures 3.3 through 3.6 show approved sidewall venting configurations using the standard fittings supplied. c. Figure 3.4 is only approved for locations in which the outdoor temperature is above -5°F (-21°C) in accordance with ASHRAE 90A-1980 recommendations. d. Figures 3.7 shows an approved sidewall vent configuration using an optional concentric vent termination kit. 3" (54498) or 4" (54499). Figure 3.4: Offset Exhaust and Air Inlet Terminations Figure 3.
VENTING & AIR INLET PIPING 8. Vertical Venting Configuration: a. Figure 3.8 shows the approved venting configuration for vertical venting using the standard fittings supplied. Figure 3.6: Sidewall Exhaust with Indoor Air Figure 3.8: Standard Vertical Vent Installation b. Locate the air intake pipe inlet 12" above the expected snow accumulation on the roof surface or 24" above the roof surface, whichever is greater. c.
VENTING & AIR INLET PIPING Figure 3.9: Concentric Vertical Vent Installation Figure 3.11: Venting Through a Chimney Using Sidewall Outside Air Figure 3.10: Venting Through a Chimney Using Outside Air Figure 3.
VENTING & AIR INLET PIPING D. EXHAUST VENT/AIR INTAKE PIPE SIZING 1. Table 3.2 shows Exhaust Vent/Air Intake Sizes for PUREFIRE® boilers. Table 3.2: Exhaust Vent/Air Intake Sizing E.
VENTING & AIR INLET PIPING c. A straight coupling is provided with the boiler to be used as an outside vent termination. One of the two screens is to be installed to prevent birds or rodents from entering. d. An air intake tee is provided with the boiler to be used as an outside air intake termination. A screen is to be installed to prevent birds or rodents from entering. e.
VENTING & AIR INLET PIPING 8. After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas-burning appliance to their previous conditions of use.
WATER PIPING AND CONTROLS 4. WATER PIPING & CONTROLS A. GENERAL 1. Size water supply and return piping in accordance with system requirements. Do not use smaller diameter piping than the boiler connections. 2. If the PUREFIRE boiler is used to replace an existing boiler, make sure the system piping is thoroughly cleaned and free from debris before installing this boiler. Sentinel Performance Solutions (http://www.sentinel-solutions.
WATER PIPING AND CONTROLS Figure 4.1: Piping Symbol Key 4. Y-Type Strainer or Filter Ball® Valve: PB Heat recommends the use of a strainer device in the system to prevent dirt or sediment from clogging the heat exchanger. A 20 mesh stainless steel screen is adequate to protect the heat exchanger. The strainer should be cleaned often in the first several months of operation.
WATER PIPING AND CONTROLS Table 4.3: Boiler Inputs and Outputs PUREFIRE® Model Boiler Input Btu/hr (kW) Gross Output Btu/hr (kW) PF-50 PF-80 PF-110 PF-140 PF-210 PF-399 50,000 (14.7) 80,000 (23.4) 110,000 (34.2) 140,000 (41.0) 210,000 (61.5) 399,000 (116.9) 46,000 (13.5) 74,000 (21.7) 102,000 (29.9) 131,000 (38.4) 193,000 (56.6) 373,000 (109.3) Figure 4.2: Relief Valve Installation – PF-50, PF-80, PF-110 & PF-140 9.
WATER PIPING AND CONTROLS f. Table 4.5 provides a list of recommended circulators for boilers on a secondary loop of a primary/secondary system which uses water as a heating medium. e. Table 4.4 provides the flow rate and pressure drop information that corresponds to various system temperature rise values (ΔT). The pressure drop shown is for the boiler only. If there is significant system pressure drop in the system, this should be included when specifying circulators. Table 4.
WATER PIPING AND CONTROLS g. Special consideration must be given if a glycol based anti-freeze solution is used as a heating medium. Propylene glycol has a higher viscosity than water, therefore the system pressure drop will be higher. NOTICE The circulator sizing given is for primary/secondary installations only. The system circulators must be sized based on the flow and pressure drop requirements of the system. 10. Indirect Water Heater: An indirect water heater should be piped to a dedicated zone.
Figure 4.
Figure 4.6: Alternate Piping – One Boiler, Primary/Secondary with a Peerless® Partner® (Zone Circulators).
Figure 4.
Figure 4.
Figure 4.
WATER PIPING AND CONTROLS F. SPECIAL APPLICATIONS 1. If the PUREFIRE® boiler is used in conjunction with a chilled medium system, pipe the chiller in a separate secondary loop. a. Assure that the boiler circulator is disabled during chiller operation so that chilled water does not enter the boiler. c. See Figure 4.10 for recommended system piping for chiller operation. 2.
FUEL PIPING 5. FUEL PIPING Table 5.1: Required Fuel Input A. GENERAL Required Input Rate* 1. All fuel piping to the PUREFIRE® boiler is to be in accordance with local codes. In the absence of local regulations refer to the National Fuel Gas Code, ANSI Z223.1/NFPA 54. PUREFIRE® Model Natural Gas ft3/hr (m3/hr) LP Gas ft3/hr (m3/hr) PF-50 50 (1.4) 20 (0.6) PF-80 80 (2.3) 32 (0.9) 2.
FUEL PIPING 3. Install a ground joint union between the sediment trap and the boiler to allow service to the appliance. b. Gas pressure above 13.5 inches of water may result in damage to the automatic gas valve. 4. Install a service valve as shown in Figure 5.1 to allow the gas supply to be interrupted for service. CAUTION 5. Maintain a minimum distance of 10 feet between the gas pressure regulator and the boiler. 6. Check all gas piping for leaks prior to placing the boiler in operation.
FUEL PIPING E. MAIN GAS VALVE - OPERATION 1. Figure 5.2 is an illustration of the gas valve/venturi assembly for the PUREFIRE® boiler. a. Adjustments should not be made to the gas valve without instrumentation to measure carbon dioxide (CO2) and carbon monoxide (CO) emissions in the vent pipe. 2. Refer to Section 3, Venting and Air Intake for information on obtaining vent samples from this boiler. b.
CONDENSATE DRAIN PIPING 6. CONDENSATE DRAIN PIPING A. GENERAL 1. The disposal of all condensate into public sewage systems is to be in accordance with local codes and regulations. In the absence of such codes, follow these instructions. 2. Proper piping and removal of condensation from combustion is critical to the operation of a condensing appliance. Follow these instructions carefully to assure that your PUREFIRE® boiler operates correctly. 3.
CONDENSATE DRAIN PIPING 4. Condensate Neutralizer Container: The condensate neutralizer container is an additional transparent container near the front of the boiler. Fill this container with the condensate neutralizer provided. The neutralizer will be consumed during normal operation and should be checked occasionally to determine if additional neutralizer is necessary. Neutralizer is available in 1 lb bags (#54159) from your PB Heat Distributor. E. CONDENSATE DRAIN PIPE INSTALLATION 1.
ELECTRICAL CONNECTIONS 7. ELECTRICAL CONNECTIONS A. GENERAL This appliance is to be wired in accordance with local codes and regulations as defined by the Authority having jurisdiction. In the absence of such local codes, the PUREFIRE® boiler is to be wired in accordance with the latest edition of the National Electrical Code, ANSI/NFPA 70. B. CUSTOMER CONNECTIONS 1.
ELECTRICAL CONNECTIONS Figure 7.3: Customer Connections – PF-210 & PF-399 f. Terminals 27 through 30 are a ground bus for any line voltage ground connections. g. Terminals 31 & 32 are not yet active. 5. Note that the service switch does not disconnect power to the convenience outlet. C. ZONE CIRCULATOR WIRING Wiring for a typical circulator zone relay is shown in Figure 7.4. D. INTERNAL WIRING Figure 7.5 shows the complete boiler wiring schematic for PF-50, PF-80, PF-110 and PF-140 boilers. Figure 7.
Figure 7.5: Internal Wiring Schematic for PF-50, PF-80, PF-110 & PF-140 boilers.
ELECTRICAL CONNECTIONS Figure 7.6: Internal Wiring Schematic for PF-210 & PF-399 boilers.
ELECTRICAL CONNECTIONS 7. Convenience Outlet: The convenience outlet is provided for a condensate pump during operation. It is not switched with the service switch to allow its use for lighting during maintenance. 8. Flame Sensor: The flame sensor uses the principal of flame rectification to sense the burner flame. This is located on the right side of the heat exchanger front plate. After ignition, the control also senses flame through the ignition electrode. 9.
BOILER CONTROL: INTERNAL WIRING & OPERATION 8. BOILER CONTROL: INTERNAL WIRING & OPERATION The PUREFIRE® boiler control is one of the primary safety devices for the boiler. It controls the ignition sequence, temperature limits, circulators and gas flow to the boiler. It also provides many unique features. 1. Central Heating (CH) Modes: The PUREFIRE® boiler control allows the installer to choose from several different central heating modes. The following table shows the central heating modes.
BOILER CONTROL: INTERNAL WIRING & OPERATION 3. Special Features: The PUREFIRE® control offers several special features to give the installer options in setting up the boiler. These options are shown in the following table and described in detail later in this section. Table 8.3: Control Features Feature Description System Response Time Allows the installer to adjust the response time of the burner modulating control.
BOILER CONTROL: INTERNAL WIRING & OPERATION B. IGNITION SEQUENCE Figure 8.1 shows the ignition sequence for the PUREFIRE® boiler control. Table 8.3 describes each step in the sequence in detail. The PUREFIRE® boiler control provides dual sensing of the flame to maximize the reliability. The control senses the burner flame with both the flame sensor and the ignition electrode.
BOILER CONTROL: INTERNAL WIRING & OPERATION Period Safety On/Off Demand Status User Interface Display A heat demand has no influence in the Safety On/Off period. The Safety On/Off step will continue even if the demand has ended. This step very quickly opens and closes the gas valve relays and determines if the control is operating correctly. The CH pump is turned off during this test. A heat demand has no influence in the Pre-Ignition period.
BOILER CONTROL: INTERNAL WIRING & OPERATION C. BOILER CONTROL 1. Installation Location & Vent Material: The PUREFIRE® boiler allows the installer to input the installation location and the vent material used. This information is used to determine the suitable vent temperature limit based on National Codes. Table 8.5 shows the vent temperature limit based on the location and vent material. Table 8.
BOILER CONTROL: INTERNAL WIRING & OPERATION Mode 3 – Permanent Demand: Mode 3 also operates without a thermostat closure although it targets a fixed temperature selected from the User Menu. Based on the Federal regulations this mode cannot be used for space heating unless the boiler is the managing boiler of a multiple boiler cascade system having a total input of 300,000 btu/hr or greater.
BOILER CONTROL: INTERNAL WIRING & OPERATION System Type Presets: The PUREFIRE® Control allows the installer to select preset values for Boiler Design Temperature and Mild Weather Boiler Temperature based on the type of heat distribution used. Table 8.7 shows the system types and the corresponding boiler temperatures. 3. Outdoor Reset Operation: To maximize fuel savings, PUREFIRE® boilers are factory equipped for outdoor reset operation. The following describes the operating principal of this feature.
BOILER CONTROL: INTERNAL WIRING & OPERATION Warm Weather Shutdown: In any CH mode utilizing outdoor reset, the warm weather shutdown feature prevents the boiler from operating if the outdoor temperature (read from the outdoor sensor) exceeds the selected value. The default value for Warm Weather Shutdown is 70°F (21°C). Figure 8.3 shows a graphical representation of this value (vertical line) at 75°F outdoor temperature. This feature only affects CH demands.
BOILER CONTROL: INTERNAL WIRING & OPERATION Table 8.8: Outdoor Design Temperature (ODT) – U.S.
BOILER CONTROL: INTERNAL WIRING & OPERATION 5. Maximum DHW Input Limit: The PUREFIRE® control allows the installer to limit the maximum input of the boiler under a DHW load if desired. This can be used when the boiler is sized primarily for a CH load and is oversized for the DHW load. This can be set between 50% and 100% and the default is 100%. The control will continue to target the DHW setpoint until the time limit is reached or the demand is satisfied.
BOILER CONTROL: INTERNAL WIRING & OPERATION G. SYSTEM TEST The System Test feature allows the installer or service person to make the control operate at Low Power, Ignition Power, or Maximum Power. This is a setup and troubleshooting tool that allows the installer or service person to obtain combustion readings or observe operation. To operate the boiler under System Test, enter the installer menu by holding down the “Menu” and “Select” keys simultaneously for 10 seconds.
BOILER CONTROL: INTERNAL WIRING & OPERATION I. SENSOR RESISTANCE See Figure 8.3 for typical resistance of the boiler sensors. • Control their own general circulator that is energized whenever there is a call for either Central Heat or Domestic Hot Water. • Shuts down the individual boiler if the dependent boiler LWCO contacts are opened. 4. System Piping & Wiring: a. Multiple boilers with multiple zones with zone valves. • Figure 8.
Figure 8.
Figure 8.
BOILER CONTROL: INTERNAL WIRING & OPERATION 5. Setting up Multiple Boiler Operation: a. Setting the Boiler Address: • Press the “Menu” and “Select” keys simultaneously for 5 seconds to enter the Installer Menu. To cascade PF-50 and PF-80 models, display must include On/Off switch and sub-base must include dual terminal blocks. • Use the “M” key to scroll down to “Cascade Settings” on the menu. • Pressing “Select” will cause the Boiler Address value to blink. Use the “M” or “L” key to change the value.
BOILER CONTROL: INTERNAL WIRING & OPERATION To cascade PF-50 and PF-80 models, check that the display sub-base has the cascade link as illustrated in Figure 8.6. Figure 8.7: Interconnection of Cascade Link Wires setpoint. f. After operation of the second boiler is initiated, the Cascade Start Delay Time must elapse before bringing on additional boilers. Again, in order to initiate operation of additional boilers one of the same conditions must be met. g.
BOILER CONTROL: INTERNAL WIRING & OPERATION b. Similarly, the WWSD Temperature set on the master boiler will prevent any boilers from operating for a CH demand when the outdoor temperature is above this value. K. DEFAULTS 1. Factory Defaults – Restore: By pressing the “Select” key while in the “Factory Defaults” screen. All factory settings will be restored on the control. 8. Multiple Boilers – Ramp Delay: a. The ramp delay feature can be set on each individual boiler. b.
START-UP PROCEDURE 9. START-UP PROCEDURE A. GENERAL 1. Confirm that all water, gas and electricity are turned off. 2. Verify that the water piping, venting & air intake piping, gas piping, electrical wiring and electrical components are installed in accordance with the manufacturer’s instructions. Be sure that the boiler is installed in accordance with this manual and good engineering practice. 3. Turn on electricity and gas to the boiler B. CHECK WATER PIPING 1.
START-UP PROCEDURE c. Using a combustion analyzer with the capability to read carbon dioxide (CO2) and carbon monoxide (CO), place the probe into the combustion test port. See Figure 9.2. d. Manually set the boiler to Maximum power by entering the System Test Mode. See Appendix C, Installer Menu. f. If the values in either of these instances falls outside the parameters listed in Table 5.4, turn off the boiler and contact your PB Heat representative.
START-UP PROCEDURE E. LIGHTING & OPERATING PROCEDURES FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. If you cannot reach your gas supplier, call the fire department. A. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. C.
TROUBLESHOOTING 10. TROUBLESHOOTING A. BLOCKING ERRORS 1. When a Blocking Error occurs the controller will display a message and an “E” error code on the display module. 2. These error messages and several suggested corrective actions are included in Table 10.1. WARNING Do not use this appliance if any part has been under water. Improper or dangerous operation may result.
TROUBLESHOOTING Table 10.1: Control Board Blocking Error Codes (automatic reset): “E” CODE Error Display Internal No. Error Description Corrective Action E01 SUPPLY SENSOR NOT CONNECTED 51 Supply sensor not connected. Check harness and sensor. E02 RETURN SENSOR NOT CONNECTED 52 Return sensor not connected. Check harness and sensor. E04 DHW SENSOR NOT CONNECTED 55 DHW sensor not connected.
TROUBLESHOOTING Table 10.2: Control Board Locking Error Codes (manual reset): “A” CODE A01 A02 A03 A04 A05 A09 A10 Error Display IGNITION ERROR FLAME FAILURE OVERHEAT LIMIT OPEN INTERNAL ERROR GAS VALVE RELAY INTERNAL ERROR SAFETY RELAY INTERNAL SOFTWARE ERR RAM ERROR COMMUNICATION ERROR E2PROM ERROR Internal No. Error Description Corrective Action Three consecutive unsuccessful ignition attempts. 1. Watch the igniter through the observation window. 2.
TROUBLESHOOTING Table 10.2 (cont’d): Control Board Locking Error Codes (manual reset): “A” CODE Error Display Internal No. Error Description Corrective Action A12 SOFTWARE OUT OF DATE E2PROM OUT OF DATE 10 Contents of e2prom is not up-to-date.
TROUBLESHOOTING D. WARNING ERRORS The PUREFIRE® boiler control will display a blinking screen under several conditions. Several of these conditions provide the error information directly on the screen. Table 10.3 shows sensor errors and corresponding corrective actions. 3. Flue Sensor Error: a.
TROUBLESHOOTING Table 10.3: Control Board Warning Error Codes “W” CODE Error Display #W00 Blinking Screen – Press “Reset” key to view this message #W01 Blinking Screen – Press “Reset” key to view this message #W02 Error Description 1) Check to see if the Outdoor Sensor is connected. 2) Check wiring connectons to outdoor sensor. Outdoor Sensor 3) Remove wires from terminals #3 and #4 on Open the boiler and check the resistance between them.
MAINTENANCE 11. MAINTENANCE WARNING Product Safety Information Refractory Ceramic Fiber Product This appliance contains materials made from refractory ceramic fibers (RCF). Airborne RCF fibers, when inhaled, have been classified by the International Agency for Research on Cancer (IARC), as a possible carcinogen to humans. After the RCF materials have been exposed to temperatures above 1800°F, they can change into crystalline silica, which has been classified by the IARC as carcinogenic to humans.
MAINTENANCE A. GENERAL (WITH BOILER IN USE) General boiler observation can be performed by the owner. If any potential problems are found, a qualified installer or service technician/agency must be notified. 1. Remove any combustible materials, gasoline and other flammable liquids and substances that generate flammable vapors from the area where the boiler is contained. 2. Observe general boiler conditions (unusual noises, vibrations, etc.) 3.
MAINTENANCE 2. Before re-starting the PUREFIRE® boiler follow the steps below: a. Reconnect the thermostat wires. b. Open the manual gas shutoff valve and reset the thermostats. c. Observe the boiler function to make sure you see a condensate flow. d. If you do not observe a condensate flow, repeat the above procedure. 3. If the problem is not corrected at this point, it is possible that there is a material deposit problem.
BOILER DIMENSIONS & RATINGS 12. BOILER DIMENSIONS & RATINGS Figure 12.1: Dimensional Drawing – PF-50, PF-80, PF-110 & PF-140 Table 12.
BOILER DIMENSIONS & RATINGS Figure 12.2: Dimensional Drawing – PF-210 & PF-399 Table 12.3: Combustion Air Fan Speeds SERIES PEERLESS® PUREFIRE® COMBUSTION AIR FAN SPEEDS Fan Speed Boiler Model Input Rate Low Power Ignition High Power PF-50 50 MBH 1350 2790 3360 PF-80 80 MBH 1470 3780 4800 PF-110 110 MBH 1590 4200 5280 PF-140 140 MBH 1440 3990 4800 PF-210 210 MBH 1350 4650 6150 PF-399 399 MBH 1710 5790 7740 Table 12.
BOILER DIMENSIONS & RATINGS Table 12.5: Electrical Ratings SERIES PEERLESS® PUREFIRE® ELECTRICAL RATINGS Blower Boiler Model Supply Voltage (-15%, +10%) Frequency (±1.2 hz) PF-50 120 VAC PF-80 120 VAC PF-110 Gas Valve Pumps Max Total Service Current to Boiler Voltage (VAC) Current (Amps) Voltage (VAC) Current (Amps) Voltage (VAC) Max. Current (Amps) 60 hz 120 0.53 120 0.09 120 2.48 3.15 60 hz 120 0.53 120 0.09 120 2.48 3.15 120 VAC 60 hz 120 0.78 120 0.09 120 2.
REPAIR PARTS 13. REPAIR PARTS Repair parts are available from your local PB Heat, LLC distributor or from Parts To Your Door at 1 (610) 916-5380 (www.partstoyourdoor.com). Note: Remember to include the boiler model number and serial number when ordering parts. Figure 13.
REPAIR PARTS Table 13.
REPAIR PARTS Figure 13.
REPAIR PARTS Table 13.2: Heat Exchanger/Burner Assembly Repair Parts – PF-50, PF-80, PF-110 & PF-140 Description 36 37 38 39 40 41 Igniter, with Gasket Sensor, with Gasket Screw, M4 x 8mm Screw, M5.5 x14mm, Fine Thread (0.
REPAIR PARTS Figure 13.
REPAIR PARTS Table 13.
REPAIR PARTS Figure 13.
REPAIR PARTS Table 13.
APPENDIX A. STATUS SCREENS APPENDIX A.
APPENDIX A.
APPENDIX A.
APPENDIX A.
APPENDIX B. USER MENU APPENDIX B.
APPENDIX C. INSTALLER MENU APPENDIX C.
APPENDIX C.
APPENDIX C.
APPENDIX C.
APPENDIX C.
APPENDIX D. COMBUSTION TEST RECORD APPENDIX D. COMBUSTION TEST RECORD Peerless® PUREFIRE® Combustion Test Record Contact: Company Name: Address: Phone Number: Fax Number: Email Address: Jobsite Data Job Name: Jobsite Address: Boiler Data Boiler Model: Boiler Serial No.: Manufacture Date: Startup Date: Gas Pressure Static Inlet Gas Pressure (in. w.c.) [With Boiler Off]: Flame Signal High Fire (µA): CO² High Fire (%): Inlet Gas Pressure Drop After Boiler Startup (in. w.c.
® PUREFIRE ® REV 2 Gas Boilers PF-50 PF-80 PF-110 PF-140 PF-210 PF-399 Installation, Operation & Maintenance Manual TO T H E I N S TA L L E R : This manual is the property of the owner and must be affixed near the boiler for future reference. TO T H E O W N E R : This boiler should be inspected annually by a Qualified Service Agency. CONTROLS PB HEAT, LLC 131 S. CHURCH STREET • BALLY, PA 19503 WEB-1 (3/14) ©2014 PB Heat, LLC. All rights reserved. PF8080 R12 (10/13-2M) Printed in U.S.A.
