ROTARY TOOL 241-0967 Owner’s Manual Rating: Amperes: RPM: Collets: Weight: PRODUCT SPECIFICATIONS 120 V, 60 Hz AC 1.5 A 0–35,000 RPM (no load) 1/16", 3/32" & 1/8" 1 lb 6 oz (0.
TABLE OF CONTENTS Product specifications ………….………………………………………………………………... Table of contents ……………………………………………………………………...……….... General safety warnings ……………………………………………………………..………..... Eye, ear, & lung protection …………………………………………………………………...... Electrical safety ……………………………………………………………………….……….... Power tool safety ……………………………………………………………………...……….... General warning ……………………………………………………………………………….... Work area safety ………………………………………………………….…………..……….... Electrical safety ……………………………………………………………………….………..
GENERAL SAFETY WARNINGS ! WARNING: Before using this tool or any of its accessories, read this manual and follow all Safety Rules and Operating Instructions. The important precautions, safeguards and instructions appearing in this manual are not meant to cover all possible situations. It must be understood that common sense and caution are factors which cannot be built into the product.
GENERAL SAFETY WARNINGS EYE, EAR & LUNG PROTECTION – cont’d WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT. ! WARNING: Dust that is created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities.
POWER TOOL SAFETY ! WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. Save all warnings and instructions for future reference.
POWER TOOL SAFETY Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. PERSONAL SAFETY – cont’d Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. Use the power tool, accessories and tool bits etc.
SPECIFIC SAFETY RULES Always wear safety goggles and dust mask. Use only in well-ventilated area. Using personal safety devices and working in a safe environment reduces risk of injury. ! WARNING: Know your rotary tool. Do not plug the tool into the power source until you have read and understand this Instruction Manual. Learn the tool’s applications and limitations, as well as the specific potential hazards related to this tool.
EXTENSION CORD SAFETY ! WARNING: Keep the extension cord clear of the working area. Position the cord so it will not get caught on the workpiece, tools or any other obstructions while you are working with the power tool. Make sure any extension cord used with this tool is in good condition. When using an extension cord, be sure to use one of heavy enough gauge to carry the current the tool will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
SYMBOLS ! WARNING: Some of the following symbols may appear on the rotary tool. Study these symbols and learn their meaning. Proper interpretation of these symbols will allow for more efficient and safer operation of this tool. V A Hz W kW L kg H N/cm2 Pa OPM Min S or a.c.
KNOW YOUR ROTARY TOOL ON/OFF switch & speed control Spindle lock button Hanging loop Collet nut Air vents Umbrella nut ACCESSORIES Illustration Description Size/Shape Qty Regular duty cut-off wheel 15/16" X 0.
ACCESSORIES Illustration Description Size/Shape Qty Felt polishing wheel 1” 2 Felt polishing wheel 1/2” 2 Felt polishing tip 3/8” 2 Rubber polishing wheel 7/8” 1 Drum sander with 1/8” shank 1/4” 1 Drum sander with 1/8” shank 1/2” 1 Screw mandrel 1/8” 1 Mandrel for felt wheel 1/8” 2 Cloth wheel 1” 1 Flap wheel 3/4” 1 Silicon carbide grinding stone wheel 3/8” Radial 1 Silicon carbide abrasive wheel 3/4” 1 Diamond taper 5/64” 1 Diamond ball 5/64” 1 Diamond ball 5/
ACCESSORIES Illustration Description Aluminum oxide grinding stone 3/8” cylinder 1 Aluminum oxide grinding stone 5/8” Radial 1 Brass brush 1/4” Axial 1 Brass brush 1/2” Axial 1 Bristle brush 1/4” Axial 1 Bristle brush 1/2” Axial 1 Stainless steel brush 3/4” Radial 1 Multi-purpose bit 1/8” Cylinder 2 Multi-purpose bit 3/32” Cylinder 4 1/16” Cylinder 4 Collet 1/8” 1 Collet 3/32” 1 Collet 1/16” 1 Multi-purpose bit Size/Shape Grinding compound Dressing stone Qty 1 3/8”
ACCESSORY DESCRIPTION & USE There are many different types of accessories that can be used with this rotary tool. The following charts identify the most popular accessories and their uses. NOTE: Please see the accessory case contents on Pages 10, 11 & 12 to identify the accessories that are included with this rotary tool.
ACCESSORY DESCRIPTION & USE Accessory Description Multi-purpose drill bit Accessory Use Cuts wood, plastic, fiberglass, drywall, laminate and aluminum and vinyl siding. Stainless steel brush Stainless steel brushes do not cause "after-rust" when used on corrosive-resistant materials like pewter, aluminum and stainless steel. Flap wheel Flap wheels grind and polish flat or contoured surfaces. They are used most effectively to finish a surface after heavier sanding and material removal have been completed.
ASSEMBLY AND OPERATING ON/OFF & SPEED CONTROL SWITCH 3. Both the ON/OFF and speed control functions are controlled by one switch (1) located on the top of the tool (Fig. 1). While holding the spindle lock button down, turn the collet nut counter clockwise until it is removed. 4. To turn the tool ON, slide the switch to the right. To turn the tool OFF, slide the switch to the left. Remove the collet (3) by pulling it out of the spindle. 5.
ASSEMBLY AND OPERATING INSTALLING ACCESSORIES – cont`d SELECTING PROPER SPEEDS 5. Different speeds are required depending upon the type of operation being performed. The following chart outlines those basic speeds: Press the spindle lock button and engage it in the spindle. While holding the spindle lock button down, hand-tighten the collet by turning it clockwise. NOTE: Do not use pliers to tighten the collet nut. Use the small wrench (4) supplied. Over tightening will cause damage to the tool. 6.
MAINTENANCE GENERAL ! WARNING: When servicing, use only identical replacement parts. The use of any other part may create a hazard or cause product damage. DO NOT use solvents when cleaning plastic parts. Plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use a clean cloth to remove dirt, dust, oil, grease etc. ! WARNING: Do not allow brake fluids, gasoline, petroleum-based products, penetrating oils, etc. to come into contact with plastic parts.
EXPLODED VIEW 18
PARTS LIST ! WARNING: When servicing, use only original equipment replacement parts. The use of any other parts may create a safety hazard or cause damage to the rotary tool. Any attempt to repair or replace electrical parts on this rotary tool may create a safety hazard unless repairs are performed by a qualified technician. For more information, call the Toll-free Helpline, at 1-866-349-8665. Always order by PART NUMBER, not by key number.
PERFORMAX® ROTARY TOOL WARRANTY 30-DAY MONEY BACK GUARANTEE: This PERFORMAX® brand power tool carries our 30-Day Money Back Guarantee. If you are not completely satisfied with your PERFORMAX® brand power tool for any reason within thirty (30) days from the date of purchase, return the tool with your original receipt to any MENARDS® retail store, and we will provide you a refund – no questions asked.
