2.8A RANDOM ORBIT SANDER 241-0972 Owner’s Manual Rating: Amperes: Speed: Disc diameter: Weight: PRODUCT SPECIFICATIONS 120 V, 60 Hz AC 2.8 A 0 – 13,000 OPM (no load) 5" (Hook & Loop) 3 lb. 6 oz. (1.
TABLE OF CONTENTS Product specifications ………….………………………………………………………………... Table of contents …………………………………………………………………….................. General safety warnings ………………………………………………………………………… Eye, ear & lung protection ………………………………………………………………………. Electrical safety …………………………………………………………………………………... Power tool safety …………………………………………………………………….................. General safety rules ……………………………………………………………………………... Work area ………………………………………………………………….……………………...
GENERAL SAFETY WARNINGS ! WARNING: Before using this tool or any of its accessories, read this manual and follow all Safety Rules and Operating Instructions. The important precautions, safeguards and instructions appearing in this manual are not meant to cover all possible situations. It must be understood that common sense and caution are factors which cannot be built into the product.
GENERAL SAFETY WARNINGS WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT. ! WARNING: Dust that is created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities.
POWER TOOL SAFETY ! WARNING: Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. Save all warnings and instructions for future reference.
POWER TOOL SAFETY Personal safety – cont’d Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dustrelated hazards.
SPECIFIC SAFETY RULES ! WARNING: Know your random orbit sander. Do not plug in the sander until you have read and understand this Instruction Manual. Learn the tool’s applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire, or serious injury. Always wear eye protection. Any power tool can throw foreign objects into your eyes and cause permanent eye damage.
GUIDELINES FOR EXENSION CORDS Make sure your extension cord is the proper size. When using an extension cord, be sure to use one heavy enough to carry the current the tool will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table on at right shows the correct size to use according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number the heavier the cord.
SYMBOLS ! WARNING: Some of the following symbols may appear on the palm sander. Study these symbols and learn their meaning. Proper interpretation of these symbols will allow for more efficient and safer operation of this tool. V A Hz W kW L kg H N/cm2 Pa OPM Min S or a.c.
KNOW YOUR RANDOM ORBIT SANDER Motor vents Palm grip ON/OFF switch Speed control wheel Dust box assembly Hook & loop fastening system 8 Hole-Hook and loop sanding base Motor vents 3 sanding discs: 1 x 60 grit 1 x 80 grit 1 x 120 grit 10
ASSEMBLY AND OPERATING INSTALLING THE DUST BOX ASSEMBLY 1. Insert the dust duct box assembly sleeve (1) onto the dust chute (2) (Fig. 1). NOTE: Make sure the locking tabs (3) insert into the matching slots (4) in the rear of the sander housing. 2. Push the dust box assembly sleeve fully onto the dust chute until the locking tabs “snap” into place to hold the dust box firmly onto the sander. NOTE: Remove and clean the dust box assembly periodically to remove accumulated dust from the dust box. 4 2 3 2.
ASSEMBLY AND OPERATING INSTALLING A SANDING DISC – cont’d ! WARNING 2 For safety reasons, the operator must read the sections of this Owner’s Manual entitled "GENERAL SAFETY WARNINGS", "POWER TOOL SAFETY", "SPECIFIC SAFETY RULES", "GUIDELINES FOR EXTENSION CORDS" and "SYMBOLS" before using this pad sander. 1 Fig. 4 Verify the following every time the pad sander is used: To remove the sanding disc (1), simply peel the disc away from the hook & loop pad (2) (Fig. 5). 1. 2. 2 1 3. 4. 5.
ASSEMBLY AND OPERATING SPEED CONTROL WHEEL To run the sander at a medium speed, set the speed control wheel (1) to #3 (Fig. 7). To run the sander at its slowest speed, rotate the speed control wheel to #1. To run the sander at higher speeds, rotate the speed control wheel to a higher number on the wheel. The sander will be running at its maximum speed when the speed control wheel is set at "MAX". Fig. 8 It is usually better to use the sander at its maximum speed setting.
ASSEMBLY AND OPERATING CLEAN THE DUST BOX OFTEN Clean the dust box often. It will be more efficient when it is not clogged with sanding dust. To clean the dust box, see Fig. 2 & 3 on Page 11. DO NOT FORCE THE SANDER. The weight of the sander usually provides adequate pressure. Let the sander and the sandpaper do the work. Applying added pressure will slow the motor, increase the wear on the sandpaper and greatly reduce the sander speed. Motor damage may occur if excessive downward pressure is applied.
MAINTENANCE GENERAL It has been found that electric tools are subjected to accelerated wear and possible premature failure when they are used on fiberglass boats and automotive parts, wallboard, spackling compounds or plaster. The chips and grindings from these materials are highly abrasive to electric tool parts such as bearings, brushes, commutators, etc. Consequently, it is not recommended that this tool be used for extended work on any fiberglass material, wallboard, spackling compounds or plaster.
EXPLODED VIEW 6 5 4 3 2 1 7 8 9 10 16
PARTS LIST ! WARNING: When servicing, use only original equipment replacement parts. The use of any other parts may create a safety hazard or cause damage to the sander. Any attempt to repair or replace electrical parts on this sander may create a safety hazard unless repairs are performed by a qualified technician. For more information, call the Toll-free Helpline, at 1-866-349-8665 Eastern Time. Always order by PART NUMBER, not by key number.
PERFORMAX® RANDOM ORBIT SANDER WARRANTY 30-DAY MONEY BACK GUARANTEE: This PERFORMAX® brand power tool carries our 30-Day Money Back Guarantee. If you are not completely satisfied with your PERFORMAX® brand power tool for any reason within thirty (30) days from the date of purchase, return the tool with your original receipt to any MENARDS® retail store, and we will provide you a refund – no questions asked.