COMPACT DETAIL SAW 241-0995 Owner’s Manual PRODUCT SPECIFICATIONS Rating: 120V, 60Hz, AC Amperes: 0.6 A Variable speed: 1,000–4,500 SPM (no load) Stroke length: 15/64" (6mm) Blade change system: 2.5mm hex key Blade type: 2 ¼" 17 TPI Wood Detail Saw Blade (sku: 242-0063) Cutting depth in wood: ½"(12mm) @ 90° Base plate bevel: 0–45° Weight: 1lb 14oz (.
TABLE OF CONTENTS Product specifications ………….……………………………………………………. Table of contents ……………………………………………………………………... General safety warnings …………………………………………………………….. Eye, ear & lung protection …………………………………………………………… Electrical safety ………………………………………………………………………. Power tool safety ……………………………………………………………………... General safety rules ………………………………………………………………….. Work area ………………………………………………………………….………….. Electrical safety ………………………………………………………………………. Personal safety ………………………………………………………………………..
GENERAL SAFETY WARNINGS ! WARNING: Before using this tool or any of its accessories, read this manual and follow all Safety Rules and Operating Instructions. The important precautions, safeguards and instructions appearing in this manual are not meant to cover all possible situations. It must be understood that common sense and caution are factors which cannot be built into the product.
GENERAL SAFETY WARNINGS WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT. ! WARNING: Dust that is created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities.
POWER TOOL SAFETY ! WARNING: Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of a ground fault circuit interrupter (GFCI) reduces the risk of electric shock. Save all warnings and instructions for future reference.
POWER TOOL SAFETY Power tool use and care Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live“ wire will make exposed metal parts of the tool “live“ and shock the operator. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
SPECIFIC SAFETY RULES ! WARNING: Know your detail saw. Do not plug in the detail saw until you have read and understand this Instruction Manual. Learn the tool’s applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire, or serious injury. Never hold the workpiece in one hand and the tool in the other hand when sawing. Never place your hands near or below the cutting surface.
GUIDELINES FOR EXTENSION CORDS When operating a power tool outdoors, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock. Make sure your extension cord is the proper size. When using an extension cord, be sure to use one heavy enough to carry the current the tool will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
SYMBOLS ! WARNING: Some of the following symbols may appear on the detail saw. Study these symbols and learn their meaning. Proper interpretation of these symbols will allow for more efficient and safer operation of this tool. V A Hz W kW L kg H N/cm2 Pa OPM Min S or a.c.
KNOW YOUR DETAIL SAW Hex keys Motor vents Speed control wheel Motor vents Blade holder set screw Blade holder Hanging loop ON/OFF switch Edge guide adjusting knob Bevel angle protractor Tilting base plate Blade guide roller Blade Edge guide Hex key 3mm Hex key 2.
ASSEMBLY AND OPERATING HEX KEY STORAGE The 2.5mm hex key (1) for tightening the blade clamp and the 3mm hex key (2) for adjusting the bevel angle are stored in the cord guard at the rear of the tool (3) (Fig. 1). 1 3 2 2 Fig. 1 4 1 INSTALLING A BLADE 5 3 ! WARNING: Always remove the plug from the power source before installing or removing a blade or adjusting the detail saw in any way. Fig. 2 SETTING THE BEVEL CUTTING ANGLE 1.
ASSEMBLY AND OPERATING SETTING THE BEVEL CUTTING ANGLE – cont’d 3 ON/OFF SWITCH The ON/OFF switch turns the detail saw ON and OFF. 4 5 1. To turn the detail saw ON, press the rear of the ON/OFF switch (1) (Fig. 6). 2. To turn the detail saw OFF, press the front of the ON/OFF switch (2). 1 2 Fig. 4 NOTE: Use a protractor to check the bevel angle between the blade and the base. 4. Once the desired bevel angle is obtained, lock the base by tightening base pivot screws. 5.
ASSEMBLY AND OPERATING INSTALLING THE EDGE GUIDE – cont’d ! WARNING For safety reasons, the operator must read the sections of this Owner’s Manual entitled "GENERAL SAFETY WARNINGS", "POWER TOOL SAFETY", "SPECIFIC SAFETY RULES", "GUIDELINES FOR EXTENSION CORDS" and "SYMBOLS" before using this detail saw. 1 3 2 Verify the following every time the detail saw is used: 4 1. 2. 3. 4. Fig. 7 MATERIALS YOU CAN CUT The blade is sharp and in good condition. The blade is firmly clamped into the blade holder.
ASSEMBLY AND OPERATING GENERAL CUTTING – cont’d BEVEL CUTTING NOTE: Higher speeds will generally result in smoother cuts, but will also generate more heat and therefore shorten the life of the blade. 4. Bevel cutting angles may be adjusted from 0° to 45° either left or right. To adjust the bevel angle, refer to Fig. 3 & 4. NOTE: Remove the edge guide mounting screws as shown in Fig. 7 when bevel cutting.
MAINTENANCE ! WARNING: Always wear safety goggles or safety glasses with side shields during all cutting operations. It is critical that you wear safety goggles or safety glasses with side shields and a dust mask while blowing dust out of the detail saw with an air jet. Failure to take these safety precautions could result in permanent eye or lung damage. GENERAL ! WARNING: When servicing this tool, use only identical replacement parts. The use of any other part may create a hazard or cause product damage.
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PARTS LIST ! WARNING: When servicing, use only original equipment replacement parts. The use of any other parts may create a safety hazard or cause damage to the detail saw. Any attempt to repair or replace electrical parts on this detail saw may create a safety hazard unless repairs are performed by a qualified technician. For more information, call the Toll-free Helpline, at 1-866-349-8665 (Monday through Friday 9am – 5pm Eastern Time). Always order by PART NUMBER, not by key number.
PERFORMAX® COMPACT DETAIL SAW WARRANTY 30-DAY MONEY BACK GUARANTEE: This PERFORMAX® brand power tool carries our 30-Day Money Back Guarantee. If you are not completely satisfied with your PERFORMAX® brand power tool for any reason within thirty (30) days from the date of purchase, return the tool with your original receipt to any MENARDS ® retail store, and we will provide you a refund – no questions asked.
