Workshop Manual
Table Of Contents
- Perkins 400 Series
- 1 General information
- 2 Specifications
- 3 Cylinder head assembly
- 4 Piston and connecting rod assemblies
- 5 Crankshaft assembly
- 6 Timing case and drive assembly
- 7 Cylinder block assembly
- 8 Engine timing
- 9 Aspiration system
- 10 Lubrication system
- 11 Fuel system
- 12 Cooling system
- 13 Flywheel and housing
- 14 Electrical equipment
- Wiring diagram 15 amp alternator - 403C-11 108
- Wiring diagram 40 amp alternator - 403C-11 109
- Wiring diagram 55 amp alternator 403C-15, 404C-22 and 404C-22T 110
- Automatic shutdown connector 111
- Wiring diagram - automatic shutdown 15 amp alternator - 403C-11 112
- Wiring diagram - automatic shutdown 40 amp alternator - 403C-11 113
- Wiring diagram - automatic shutdown 55 amp alternator 403C-15, 404C-22 and 404C-22T 114
- 15 Auxiliary equipment
- 16 Special tools
- General information
- Introduction
- Safety precautions
- POWERPART recommended consumable products
- POWERPART Antifreeze
- POWERPART Easy Flush
- POWERPART Gasket and flange sealant
- POWERPART Gasket remover
- POWERPART Griptite
- POWERPART Hydraulic threadseal
- POWERPART Industrial grade super glue
- POWERPART Lay-Up 1
- POWERPART Lay-Up 2
- POWERPART Lay-Up 3
- POWERPART Metal repair putty
- POWERPART Pipe sealant and sealant primer
- POWERPART Radiator stop leak
- POWERPART Retainer (high strength)
- POWERPART Safety cleaner
- POWERPART Silicone adhesive
- POWERPART Silicone RTV sealing and jointing compound
- POWERPART Stud and bearing lock
- POWERPART Threadlock and nutlock
- POWERPART Universal jointing compound
- Engine views
- Engine identification
- Engine lift equipment
- Specifications
- Cylinder head assembly
- Piston and connecting rod assemblies
- Crankshaft assembly
- Timing case and drive assembly
- Cylinder block assembly
- Engine timing
- Aspiration system
- Lubrication system
- Fuel system
- Cooling system
- Flywheel and housing
- Electrical equipment
- Electrical shut off solenoid
- Bus-bar / glowplugs
- Drive belt
- Alternator
- Starter motor
- To remove and to fit Operation 14-5
- Wiring diagram 15 amp alternator - 403C-11
- Wiring diagram 40 amp alternator - 403C-11
- Wiring diagram 55 amp alternator 403C-15, 404C-22 and 404C-22T
- Automatic shutdown connector
- Wiring diagram - automatic shutdown 15 amp alternator - 403C-11
- Wiring diagram - automatic shutdown 40 amp alternator - 403C-11
- Wiring diagram - automatic shutdown 55 amp alternator 403C-15, 404C-22 and 404C-22T
- Auxiliary equipment
- Special tools
14
108 Workshop Manual, TPD 1458E, issue 3 - Perkins Confidential: Green
400 Series
Wiring diagram 15 amp alternator - 403C-11
Wiring diagram maximum circuit resistance
The resistance of battery cables 1, 2 and 3 must not exceed 0.0018
³.
Note: If a glow signal is not used - it is still necessary to connect terminal 19 and 17 on the switch.
(1) Max current draw for standard oil pressure switch is 0.42 amps (5 Watt lamp max).
Circuit
Cable
number
Circuit current
Maximum circuit
resistance
Maximum cir-
cuit
volt drop
Remarks
Alternator
charging
14 amp (2 cyl)
15 amp (3 cyl)
0.036
³ (2 cyl)
0.033
³ (3 cyl)
0.5 Volt
See Glow Plugs
Circuit
Starter motor
solenoid
15.75 amp 0.04
³ 0.63 Volt
See Glow Plugs
Circuit
STD glow plugs
(via glow signal)
(Peak max)
26 amp (2 cyl)
39 amp (3 cyl)
0.0192
³ (2 cyl)
0.0128
³ (3 cyl)
0.5 Volt
1 Alternator warning lamp
2 Regulator
3 Alternator
4 Battery
5 Starter motor
6 Oil pressure warning lamp
7 Oil pressure switch
(1)
8 Water temperature warning lamp
9 Thermostat switch
10 Fuse
11 Key switch
12 Glow signal
13 Glow plugs
14 Solenoid switch
15 A delayed fuse can be fitted if required
= Diode. Capacity: Current 3 amp. Reverse Voltage: 600V. (This is mandatory).
Y
R
B
B
S
AC
17
30
50 19
Sb
Sb
G
2
1
3
4
5
11
12
13
10
6
8
9
7
14
15