Workshop Manual
Table Of Contents
- Perkins 400 Series
- 1 General information
- 2 Specifications
- 3 Cylinder head assembly
- 4 Piston and connecting rod assemblies
- 5 Crankshaft assembly
- 6 Timing case and drive assembly
- 7 Cylinder block assembly
- 8 Engine timing
- 9 Aspiration system
- 10 Lubrication system
- 11 Fuel system
- 12 Cooling system
- 13 Flywheel and housing
- 14 Electrical equipment
- Wiring diagram 15 amp alternator - 403C-11 108
- Wiring diagram 40 amp alternator - 403C-11 109
- Wiring diagram 55 amp alternator 403C-15, 404C-22 and 404C-22T 110
- Automatic shutdown connector 111
- Wiring diagram - automatic shutdown 15 amp alternator - 403C-11 112
- Wiring diagram - automatic shutdown 40 amp alternator - 403C-11 113
- Wiring diagram - automatic shutdown 55 amp alternator 403C-15, 404C-22 and 404C-22T 114
- 15 Auxiliary equipment
- 16 Special tools
- General information
- Introduction
- Safety precautions
- POWERPART recommended consumable products
- POWERPART Antifreeze
- POWERPART Easy Flush
- POWERPART Gasket and flange sealant
- POWERPART Gasket remover
- POWERPART Griptite
- POWERPART Hydraulic threadseal
- POWERPART Industrial grade super glue
- POWERPART Lay-Up 1
- POWERPART Lay-Up 2
- POWERPART Lay-Up 3
- POWERPART Metal repair putty
- POWERPART Pipe sealant and sealant primer
- POWERPART Radiator stop leak
- POWERPART Retainer (high strength)
- POWERPART Safety cleaner
- POWERPART Silicone adhesive
- POWERPART Silicone RTV sealing and jointing compound
- POWERPART Stud and bearing lock
- POWERPART Threadlock and nutlock
- POWERPART Universal jointing compound
- Engine views
- Engine identification
- Engine lift equipment
- Specifications
- Cylinder head assembly
- Piston and connecting rod assemblies
- Crankshaft assembly
- Timing case and drive assembly
- Cylinder block assembly
- Engine timing
- Aspiration system
- Lubrication system
- Fuel system
- Cooling system
- Flywheel and housing
- Electrical equipment
- Electrical shut off solenoid
- Bus-bar / glowplugs
- Drive belt
- Alternator
- Starter motor
- To remove and to fit Operation 14-5
- Wiring diagram 15 amp alternator - 403C-11
- Wiring diagram 40 amp alternator - 403C-11
- Wiring diagram 55 amp alternator 403C-15, 404C-22 and 404C-22T
- Automatic shutdown connector
- Wiring diagram - automatic shutdown 15 amp alternator - 403C-11
- Wiring diagram - automatic shutdown 40 amp alternator - 403C-11
- Wiring diagram - automatic shutdown 55 amp alternator 403C-15, 404C-22 and 404C-22T
- Auxiliary equipment
- Special tools
14
114 Workshop Manual, TPD 1458E, issue 3 - Perkins Confidential: Green
400 Series
Wiring diagram - automatic shutdown 55 amp alternator 403C-15, 404C-22
and 404C-22T
Automatic shutdown operating conditions
If the conditions listed below continues for more than ten seconds while starting, or two seconds while the
engine is being operated, the engine will shutdown.
If the water temperature exceeds 110 °C (230 °F) ± 3°C (5 °F)
If the oil pressure falls below 0,3 kgf / cm² (4.27 lbf / in² top cover option) or 1,0 kgf / cm² (14.22 lbf / in² oil rail
option).
Cautions:
l There is no automatic shutdown for low water levels.
l Diode capacity: current 3 amps, reverse voltage 600V, this is mandatory.
Notes:
l Maximum current draw for the standard oil pressure switch is 0.42 amps (5 Watts maximum bulb).
l A delay fuse can be fitted if necessary.
K1094/2
Glow signal
Key switch
AC
30
17
19
50
*1
645123
Oil Press.
switch
Oil press.Altr.
*2 Diode
Water temp.
*2 Diode
D1
D2
Solenoid switch
Glow Plugs
Fuse
Automatic
shutdown
device
Thermo
B
S
Starter motor
12V
Battery
W
B+
B
Alternator
11
Ind
*3
65A 80/0.4 (10)
switch










