Workshop Manual
Table Of Contents
- Perkins 400 Series
- 1 General information
- 2 Specifications
- 3 Cylinder head assembly
- 4 Piston and connecting rod assemblies
- 5 Crankshaft assembly
- 6 Timing case and drive assembly
- 7 Cylinder block assembly
- 8 Engine timing
- 9 Aspiration system
- 10 Lubrication system
- 11 Fuel system
- 12 Cooling system
- 13 Flywheel and housing
- 14 Electrical equipment
- Wiring diagram 15 amp alternator - 403C-11 108
- Wiring diagram 40 amp alternator - 403C-11 109
- Wiring diagram 55 amp alternator 403C-15, 404C-22 and 404C-22T 110
- Automatic shutdown connector 111
- Wiring diagram - automatic shutdown 15 amp alternator - 403C-11 112
- Wiring diagram - automatic shutdown 40 amp alternator - 403C-11 113
- Wiring diagram - automatic shutdown 55 amp alternator 403C-15, 404C-22 and 404C-22T 114
- 15 Auxiliary equipment
- 16 Special tools
- General information
- Introduction
- Safety precautions
- POWERPART recommended consumable products
- POWERPART Antifreeze
- POWERPART Easy Flush
- POWERPART Gasket and flange sealant
- POWERPART Gasket remover
- POWERPART Griptite
- POWERPART Hydraulic threadseal
- POWERPART Industrial grade super glue
- POWERPART Lay-Up 1
- POWERPART Lay-Up 2
- POWERPART Lay-Up 3
- POWERPART Metal repair putty
- POWERPART Pipe sealant and sealant primer
- POWERPART Radiator stop leak
- POWERPART Retainer (high strength)
- POWERPART Safety cleaner
- POWERPART Silicone adhesive
- POWERPART Silicone RTV sealing and jointing compound
- POWERPART Stud and bearing lock
- POWERPART Threadlock and nutlock
- POWERPART Universal jointing compound
- Engine views
- Engine identification
- Engine lift equipment
- Specifications
- Cylinder head assembly
- Piston and connecting rod assemblies
- Crankshaft assembly
- Timing case and drive assembly
- Cylinder block assembly
- Engine timing
- Aspiration system
- Lubrication system
- Fuel system
- Cooling system
- Flywheel and housing
- Electrical equipment
- Electrical shut off solenoid
- Bus-bar / glowplugs
- Drive belt
- Alternator
- Starter motor
- To remove and to fit Operation 14-5
- Wiring diagram 15 amp alternator - 403C-11
- Wiring diagram 40 amp alternator - 403C-11
- Wiring diagram 55 amp alternator 403C-15, 404C-22 and 404C-22T
- Automatic shutdown connector
- Wiring diagram - automatic shutdown 15 amp alternator - 403C-11
- Wiring diagram - automatic shutdown 40 amp alternator - 403C-11
- Wiring diagram - automatic shutdown 55 amp alternator 403C-15, 404C-22 and 404C-22T
- Auxiliary equipment
- Special tools
Workshop Manual, TPD 1458E, issue 3 - Perkins Confidential: Green 9
2
400 Series
Specifications 2
Basic engine data
Engine model 403C-11 403C-15 404C-22 404C-22T
Engine build code HH HL HP HR
Number of cylinders 3 3 4 4
Cylinder
arrangement
Vertical in line
Cycle Four stroke
Direction of rotation Clockwise from the front
Induction system Naturally aspirated Turbo charged
Combustion system Indirect injection
Nominal bore 77 mm (3.03 in) 84 mm (3.3 in)
Stroke 81 mm (3.19 in) 90 mm (3.5 in) 100 mm (3.9 in)
Compression ratio 23: 1 22.5: 1 23.3: 1
Cubic capacity 1,131 litres (69 in³) 1,496 litres (91 in³) 2,216 litres (135.2 in³)
Firing order 1, 2, 3 1, 2, 3 1, 3, 4, 2
Valve tip clearance (cold)
Inlet 0,2 mm (0.0078 in)
Exhaust 0,2 mm (0.0078 in)
Governor Mechanical all speed
Fuel injection Cassette type fuel injection pump
Electrical system 12 Volt
Lubricating oil
pressure relief valve
304 - 500 kPa 262 - 359 kPa 352 - 448 kPa
Lubricating oil
pressure switch
located on top cover
49,0 kPa 29,4 kPa
Lubricating oil
pressure switch
located on cylinder
block oil rail
49,0 kPa 98,0 kPa