Workshop Manual
Table Of Contents
- Perkins 400 Series
- 1 General information
- 2 Specifications
- 3 Cylinder head assembly
- 4 Piston and connecting rod assemblies
- 5 Crankshaft assembly
- 6 Timing case and drive assembly
- 7 Cylinder block assembly
- 8 Engine timing
- 9 Aspiration system
- 10 Lubrication system
- 11 Fuel system
- 12 Cooling system
- 13 Flywheel and housing
- 14 Electrical equipment
- Wiring diagram 15 amp alternator - 403C-11 108
- Wiring diagram 40 amp alternator - 403C-11 109
- Wiring diagram 55 amp alternator 403C-15, 404C-22 and 404C-22T 110
- Automatic shutdown connector 111
- Wiring diagram - automatic shutdown 15 amp alternator - 403C-11 112
- Wiring diagram - automatic shutdown 40 amp alternator - 403C-11 113
- Wiring diagram - automatic shutdown 55 amp alternator 403C-15, 404C-22 and 404C-22T 114
- 15 Auxiliary equipment
- 16 Special tools
- General information
- Introduction
- Safety precautions
- POWERPART recommended consumable products
- POWERPART Antifreeze
- POWERPART Easy Flush
- POWERPART Gasket and flange sealant
- POWERPART Gasket remover
- POWERPART Griptite
- POWERPART Hydraulic threadseal
- POWERPART Industrial grade super glue
- POWERPART Lay-Up 1
- POWERPART Lay-Up 2
- POWERPART Lay-Up 3
- POWERPART Metal repair putty
- POWERPART Pipe sealant and sealant primer
- POWERPART Radiator stop leak
- POWERPART Retainer (high strength)
- POWERPART Safety cleaner
- POWERPART Silicone adhesive
- POWERPART Silicone RTV sealing and jointing compound
- POWERPART Stud and bearing lock
- POWERPART Threadlock and nutlock
- POWERPART Universal jointing compound
- Engine views
- Engine identification
- Engine lift equipment
- Specifications
- Cylinder head assembly
- Piston and connecting rod assemblies
- Crankshaft assembly
- Timing case and drive assembly
- Cylinder block assembly
- Engine timing
- Aspiration system
- Lubrication system
- Fuel system
- Cooling system
- Flywheel and housing
- Electrical equipment
- Electrical shut off solenoid
- Bus-bar / glowplugs
- Drive belt
- Alternator
- Starter motor
- To remove and to fit Operation 14-5
- Wiring diagram 15 amp alternator - 403C-11
- Wiring diagram 40 amp alternator - 403C-11
- Wiring diagram 55 amp alternator 403C-15, 404C-22 and 404C-22T
- Automatic shutdown connector
- Wiring diagram - automatic shutdown 15 amp alternator - 403C-11
- Wiring diagram - automatic shutdown 40 amp alternator - 403C-11
- Wiring diagram - automatic shutdown 55 amp alternator 403C-15, 404C-22 and 404C-22T
- Auxiliary equipment
- Special tools
2
10 Workshop Manual, TPD 1458E, issue 3 - Perkins Confidential: Green
400 Series
Standard torques
Most of the torque tensions on the engine are standard. Special torque tensions are listed in the separate
specific torque tables. The standard torque tensions listed in the tables below can be used when a specific
torque is not necessary.
The torque tensions below apply to components lubricated lightly with clean engine oil before they are fitted.
Standard torques for setscrews and nuts
Thread size Strength
Coarse thread Fine thread
Pitch
mm
Torque Torque Torque
Pitch
mm
Torque Torque Torque
Nm lbf ft kgf m Nm lbf ft kgf m
M 4
8.8
11T
0,7
3
4
2
3
0,3
0,4
----
M5
8.8
11T
0,8
6
8
4
6
0,6
0,8
----
M6
8.8
11T
1,0
10
14
7
10
1,0
1,4
----
M8
8.8
11T
1,25
26
32
19
24
2,7
3,3
1,0
30
35
22
26
3,0
3,6
M10
8.8
11T
1,5
50
62
37
46
5,1
6,3
1,25
56
66
41
49
5,7
6,7
M12
8.8
11T
1,75
75
104
55
77
7,6
10,6
1,25
84
113
62
83
8,6
11,5
M14
8.8
11T
2,0
118
157
87
116
12,0
16,0
1,5
132
167
97
123
13,5
17,0
M16
8.8
11T
2,0
167
230
123
170
17,0
23,4
1,5
175
245
129
181
17,8
25,0
Bolt strength Examples of applicable material
8.8
11T
S45C
SCM435










